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Separator Design                                                313




                       10
                             T>
                        /n
            a = 1.604x10'" (P 0-P0 -vO.2664
            where P 0 -  Pj is in bars and a  in m/kg. The pressure at the interface  of the filter
            cake and  filter  medium, Pj, is  assumed to be  equal to the pressure downstream of
                                                               4
            the filter  medium, P v. Therefore, P 0 -  P v = 0.658 bar or 6.58xl0  Pa according to
            Walas [6.6] for filtering a CaCO 3 slurry. Therefore,
                              0 2664
                                           10
                                                        10
                      10
            a  = 1.604xl0  (0.658) '   = 1.435xl0  m/kg (2.14xl0  Mb)
                 McCabe  and  Smith  [23] state  that  the  cycle  time  for  filtering  CaCO 3  is  5
            min.  According to Table 6.20, 37.5 % of the drum is submerged  during filtration.
            Because the drum is only partially submerged, the filtering time,
            tf=  0.375 (5) (60)= 112.5s

                The volume of filtrate collected,

                                                          3
                                                   3
            V F = V 2 t F = [(18.86 / 3600)] (112.5) = 0.5894 m  (20.8 ft )
                From Equation 6.18.8, the concentration of solids in the entering stream,

                                    3
                                              3
            c u  = 0.15 (1255) = 188.3 kg/m  (11.76 lb/ft )
                Finally, the filter  area can now be calculated from Equation 6.18.5.

                                    10
                 (1-0.2664)  1.435xl0 m  0.001  Pa-s  188.3kg  (0.5894) 2  m 6
              2 _
                 2  (115.5)  s  1    kg  6.58xl0 4  Pa  1m 3   1
                              2
                       2
            A F = 6.731m  (72.4 ft )
                According to Equation 6.18.6, the drum area,

                                           2
            A T = 6.731 / 0.375 =  17.95 m 2  (  193 ft )
                From Table 6.20, a standard  filter  has 250 ft2 (23.2 m2) of  surface  area. This
            choice will result in a safety  factor  of  29.5%. The  final  decision on the filter  size,
            will  require  laboratory  or  pilot plant  tests.  In  most  cases,  the  filter  manufacturer
            will provide this service.








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