Page 428 - Design for Six Sigma for Service (Six SIGMA Operational Methods)
P. 428

386   Chapter Ten

                             Net activity value to activity cost ratio
            4185
            1500
            1300
            1100
            900
            700
            500
            300
            100
            −100
            −300
                                                            Obtain sta./info.
                             Close the file
                                    Dev. strategy
                               Det. coverages
                Assess damages
                     Det. pre. value
                      Open coverage (s)
               Take action
                                         Det. loss coverage
                                               Det. cause of loss
                                          Review loss
          Identify customer Doc. loss report  Mail routing  Det. fault Val. accuracy Eva. invs. materials Det. casualty Obtain document
                                                      Con. money. value
                                                   Reach agreement
        Figure 10.32 Value-Added versus Non-Value-Added Costs
        determine the root cause of the current problems and to evaluate any
        suggested process change to improve the system performance. Specifically,
        the simulation analysis could
          • Help develop a dynamic template for value stream analysis (resource
            cost: capital cost, labor cost, overhead, and activity cycle times)
          • Show the effect of process changes on cost per claim, claim response
            time (lead time), and throughput (claims processed per week)
          • Show the effect of activity processing time on cost per claim
        Before the simulation study could be started, data had to be collected in
        order to set up the parameters for the simulation study. The following data
        were collected:
          • WIP levels at the bottleneck activity
          • Difference between highest and lowest personnel utilization of overall
            activities
          • Throughput members served per week
          • Average cost for one insurance claim
          • Average cycle time to complete a claim
        Table 10.3 shows a portion of simulation output on cycle times and process
        costs for several key activities.
   423   424   425   426   427   428   429   430   431   432   433