Page 64 - Electromechanical Devices and Components Illustrated Sourcebook
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26 Electromechanical Devices & Components Illustrated Sourcebook



                                                                                Handle



                                                    30
                              Timer            20       40
                                                                                        Charge Meter
                                                                           Charging
                                                                      Charged
                                              10          50
                        Heat Vents
                                                0       60                               Voltage Selector
                                                 Minutes             6 Volt  12 Volt
                                                                                            Case
                                              +          −
                                                                     50 Amps



                                                                                       Rubber Foot
                                     Cables




                       AC Cord                                                             Terminal
                                                                                           Clamps


                   Figure 3-27 Commercial Automobile Battery Charger




                                                                            Power Supply    Batteries to
                                                                                           Be Charged
                    Voltmeters
                 Charge Meters
                                                                      NiCad Charger   +      +      +      +
                                                                      120 VAC, 20 ma
                                              Cooling Vents
                                                                      ON
             Truck
                                                                      OFF
          Connectors
          Figure 3-28 36-Volt, Dual-Output Fork Truck Battery                                           Battery
                                                                                 Charge Indicator Lamps
          Charger                                                                                       Sockets
                                                                                                     AC Cord
        continuous charge rate low enough that it cannot damage the  Figure 3-30 Commercial Trickle Charger
        battery, regardless of how long the battery is charged. This
        charger consists of a small transformer with a current limiting
        resistor and diode, as shown in Figure 3-29.
           Figure 3-30 shows a commercial trickle charger, which is
                                                              hydride batteries. The batteries to be recharged are placed into
        usually used for recharging nickel/cadmium and nickel/metal
                                                              the sockets, the charger is plugged in to an AC receptacle and
                                                              6 to 14 hours later the batteries are at full charge. These types
                                    Step-Down Transformer     of chargers are very inexpensive and work rather well if the
                   115-volt Primary  Low-voltage Secondary    application allows the batteries to charge overnight.
                   With Center Tap                               For faster charging a slightly more sophisticated charger
                                                              is required. A NiCad battery can be charged at a rather fast
                                              −
           120-VAC                              Battery to    rate of 1.5 times it amp-hour rating. That is to say, if a NiCad
             Input                           + Be Charged
                                                              battery has a rating of 500 mA-hours, then it can be brought
                                                              up to full charge by a .75 amp charge rate for 1 hour. It is
                    Current Limiting Resistor                 imperative that a NiCad battery is not over charged. Over
                               Single Diode                   charging will result in severe damage requiring replacement
           Figure 3-29 Trickle Charger Schematic              of the battery.
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