Page 169 - Handbook of Plastics Technologies
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THERMOSETS


                                                          THERMOSETS                         3.39


                                     TABLE 3.35  Properties of Reinforced Epoxy Resins
                                         Epoxy resin             BPA               Novolac
                                        Reinforcing fiber  None   Glass  Graphite   Graphite

                                      Flex. modulus, kpsi  350  2500    5000       5500
                                      Tensile str., kpsi  8.5     27.5    45         20
                                      Flexural str., kpsi  17     60      85         40
                                      Compressive str., kpsi  20  25      35         28
                                      Impact str., fpi    0.6     35      18         10
                                                 –6
                                      Thermal exp., 10 /°C  55    12       3          1
                                      HDT, °C           167      288     288        260
                                      H O abs., %         0.1     1.4      1.6        0.8
                                       2
                               3.1.4.4 Markets and Applications. The largest use of epoxy resins is in coatings, com-
                               prising 53 percent of the total U.S. market (Table 3.36). They do not require solvents, so
                               they protect the environment. They have high adhesion and chemical resistance, so they
                               give durable protection. They are particularly useful in marine maintenance.

                                                  TABLE 3.36  Epoxy Resins, Market Analysis

                                                   Coatings
                                                     Can and drum lining  15%
                                                     Plant maintenance  11
                                                     Auto primers        7
                                                     Pipe coating        4
                                                     Appliances          2
                                                     Trade sales and other  14
                                                   Printed circuit boards  12
                                                   Adhesives             8
                                                   Flooring and paving   8
                                                   Reinforced plastics   7
                                                   Tooling, casting, molding  4
                                                   Other                 8

                                                      Total             100

                                 Reinforced epoxy resins are the basis of printed circuit boards, tanks, pipes, and aero-
                               space materials. Cast epoxies are very useful in electrical potting and encapsulation of
                               transistors, switches, coils, integrated circuits, transformers, and switchgears.
                                 Performance in adhesives is outstanding. Polarity, reactivity, low shrinkage, high mod-
                               ulus and strength, heat and chemical resistance all contribute to wide use in auto, aero-





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