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THERMOSETS


                                                          THERMOSETS                         3.43


                                  TABLE 3.39  Properties of Heat-Cured Silicone Rubbers
                                                                 High-strength  Solvent-  Wire and
                                          Grade       High.-temp.  Low-temp.  resistant  cable

                                    Shore A hardness     46         63        50     67
                                    Tensile strength, psi  1000    1500      1000    1100
                                    Elongation, %        430       700       220     340
                                    Compression set, %   14        42        50
                                                 o
                                    Brittle temperature,  C  –65   –101      –68
                                    Oil absorption, %    6         10        1
                                    Volume resistivity, Ω-cm                         3 × 10 15
                                    Dielectric constant                              3.3

                                    Power Factor                                     0.003

                                            TABLE 3.40  Maximum Use Temperatures of Silicone Rubbers

                                             Temperature, °C  Time to 50% retention of elongation
                                                 121               10–20 yr

                                                 149               5–10 yr
                                                 204                2–5 yr
                                                 260               3–24 mo

                                                 316                1 wk
                                                 371                 6 hr
                                                 461                10 min
                                                 518                2 min

                               densation or addition (Fig. 3.38). In condensation cure, the hydroxyl-terminated silicone
                               oligomer is cross-linked by tetraethyl silicate, catalyzed by dibutyl tin dilaurate or faster
                               by stannous octoate, and liberates alcohol, so it can be used only in an open system. In ad-
                               dition cure, a silicone oligomer containing vinyl CH =CH- groups reacts with a silicone
                                                                     2
                               oligomer containing silane Si-H groups, catalyzed by platinum; since no volatiles are lib-
                               erated, this can be done in a closed system, and it gives higher strength products
                               (Table 3.42).
                                 More recently, this has led to the development of liquid injection molding (LIM), in
                               which the reactive silicone oligomer system is injection molded at 200 to 250°C and cures
                               in a few seconds, a great advance over conventional vulcanization systems.





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