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Fasteners and Welds for Structural Connections

                                           Fasteners and Welds for Structural Connections  17

                    the edges are fully shaped, groove welds made from one side without a
                    backing bar or made from both sides without back gouging are consid-
                    ered partial-joint-penetration welds. They are often used for splices in
                    building columns carrying axial loads only.
                      Plug and slot welds are used to transmit shear in lap joints and to pre-
                    vent buckling of lapped parts. In buildings, they also may be used to join
                    components of built-up members. (Plug or slot welds, however, are not
                    permitted on A514 steel.) The welds are made, with lapped parts in
                    contact, by depositing weld metal in circular or slotted holes in one part.
                    The openings may be partly or completely filled, depending on their
                    depth. Load capacity of a plug or slot completely welded equals the
                    product of hole area and available design stress. Unless appearance is
                    a main consideration, a fillet weld in holes or slots is preferable.

                    Economy in selection. In selecting a weld, designers should consider not
                    only the type of joint but also the labor and volume of weld metal
                    required. While the strength of a fillet weld varies with size, the volume
                                                                        1
                    of metal varies with the square of the size. For example, a  ⁄2-in fillet weld
                                                                       1
                    contains 4 times as much metal per inch of length as a  ⁄4-in weld but is
                    only twice as strong. In general, a smaller but longer fillet weld costs
                    less than a larger but shorter weld of the same capacity.
                      Furthermore, small welds can be deposited in a single pass. Large
                    welds require multiple passes. They take longer, absorb more weld
                    metal, and cost more. As a guide in selecting welds, Table 1.8 lists the


                    TABLE 1.8 Number of Passes for Welds
                                            Single-bevel groove   Single-bevel groove
                                            welds (backup weld    welds (backup weld
                                               not included)        not included)
                    Weld size,* in  Fillet welds  30° bevel  45° bevel  30° open  60° open  90° open
                         3           1
                        1 ⁄16
                         1
                        1 ⁄4         1         1        1        2       3        3
                         5           1
                        1 ⁄16
                         3           3         2        2        3       4        6
                        1 ⁄8
                         7           4
                        1 ⁄16
                         1           4         2        2        4       5        7
                        1 ⁄2
                         5           6         3        3        4       6        8
                        1 ⁄8
                         3           8         4        5        4       7        9
                        1 ⁄4
                         7                     5        8        5      10       10
                        1 ⁄8
                         3                     5       11        5      13       22
                        1 ⁄4
                         1                     7       11        9      15       27
                        1 ⁄8
                         1                     8       11       12      16       32
                        1 ⁄4
                         3                     9       15       13      21       36
                        1 ⁄8
                         1                     9       18       13      25       40
                        1 ⁄2
                         3                    11       21
                        1 ⁄4
                      *Plate thickness for groove welds.
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