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210   So l i d - S t at e   La s e r s     Nd:YAG Ceramic ThinZag® High-Power Laser Development     211


                      9.1.2  TZ-2 Module Development
                      The next scaling path to higher average power was to incorporate a
                      second gain slab into the basic ThinZag laser design. The volume was
                      increased by increasing the slab length by a factor of 1.5, as well as by
                      doubling the number of slabs from one slab to two, for a factor of
                      3 total increase in excited volume. The pump power was also increased
                      by a factor of 1.5 for an overall deposited pump power increase of 4.5
                      (1.5 × 2 × 1.5), thereby projecting an increase in output power to over
                      5 kW (1.2 kW × 4.5 = 5.4 kW).
                         The two-slab ThinZag laser (designated TZ-2) was also pumped
                      from both sides by Nuvonyx diode pump sources, each consisting of
                      80-W diode bars in series oriented with the fast axis in the horizontal
                      plane.  To  ensure  uniform  pumping,  the  pump  light  was  optically
                      mixed in an optical “scrambler” before reaching the laser module.
                      These scramblers were made of single blocks of fused silica, which
                      acted as a light guide by confining the 808-nm pump radiation using
                      total internal reflection (TIR). Measurements of the pump deposition
                      profile were made using a single scrambler with one of the ThinZag
                      windows. CCD images were taken of the pump light after it passed
                      through the optical scrambler–window combination and impinged
                      onto a Lambertian scattering surface. The measured profiles showed
                      excellent deposition uniformity.
                         In the center of Fig. 9.5, which shows the TZ-2, the two-slab Thin-
                      Zag laser head is positioned to show some of the gold-coated metal





























                      Figure 9.5  TZ-2 laser, showing diode pump source and optical scramblers
                      pumping device from two sides.
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