Page 132 - Industrial Process Plant Construction Estimating and Man Hour Analysis
P. 132

106 Industrial process plant construction estimating and man-hour analysis


            6.7 Field erected package boiler installation estimate
            6.7.1 Drums, tubes baffles, steel, casing, wind box, burner, sheet 1


                                                  Historical     Estimate
                                                MH     Unit  Qty  Unit   BM
            Install steam and mud drums                                  0
            Steam drum and drum saddles         10.0   Ton   0    Ton    0
            Mud drum and drum saddles           10.0   Ton   0    Ton    0
            Steam drum trim piping              0.0    LOT   0    LOT    0
            Drum internals—remove and reinstall  140.0  Boiler  0  Boiler  0
            Generating bank tubes
                00
                         00
            2-1/2 OD 0.203 wall thickness, swage,                        0
              and roll
            Install generating tubes            0.50   EA    0    EA     0
            2 1/2 ends—expand tubes in steam and mud  0.4  End  0  End   0
             0
                00
              drums
            Baffles, metallic; place and weld with clips  16.0  EA  0  EA  0
            Floor and hopper support steel; place and weld  24.0  Ton  0  Ton  0
            Tube furnace and convection         1.0    EA    0    EA     0
            Burner and wind box                 59.40  Ton   0    Ton    0
            Floor plate                         0.30   SF    0    SF     0
            Sootblower wall boxes include welding  10.0  EA  0    EA     0
            Sootblower piping includes welding  60     EA    0    EA     0
            Piping                              180    Boiler  0  Boiler  0
            Doors and frames; place and weld to tubes and/or  10  EA  0  EA  0
              casing
            Feedwater regulator                 55     EA    0    EA     0
            Shop-assembled superheaters         24     EA    0    EA     0
            Tube welding; over 2-1/2 and including 3 TIG  2.7  EA  0  EA  0
                                          00
                              00
              (1000 PSI)
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