Page 153 - Know and Understand Centrifugal Pumps
P. 153

Know and Understand Centrifugal Pumps


         Rarely  do  design  engineers  request  the  L/D  factor  in  their  quotes.
         Some  engineers  don’t  know  they  have  the  option.  Most  pumps  are
         bought  based  on price,  and  because a high  deflection resistance (low
         L/D  Factor) indicates a larger diameter shaft with oversized bearings;
         these type pumps don’t normally win a competitive bid process.
         If you suspect, or know, that you have a deflected  shaft, or know that
         standard  operating  procedure  in  your  plant  requires  controlling  the
         flow in  the pipes by  opening and closing valves, then you  have  three
         options to reduce shaft deflection:
            Use a larger diameter shaft.
         rn  Use  a  shorter  shaft  (this  may  affect  the  motor  mounts,  and/or
            piping mounts).

         rn  Change the shaft metallurgy (this will change the elasticity modulus
            and may even start a round of galvanic corrosion).
         Increasing  the shaft diameter is the most logical solution. This can be
         done with some pump models  by  simply replacing  sleeved shafts with
         solid shafts, or by increasing the diameter of the solid shaft with a small
         modification to the seal chamber bore. With the pump disassembled on
         the shop table, the mechanic can identifjr the source of the problem in
         the pump.



       Signs of shaft deflection
                                                             ~~
         Most pumps have tight tolerances in the following rotary elements:
         rn  The OD of the blades on open and semi open impellers.
         rn  The wear bands on pumps with enclosed impellers.

         rn  The  shaft  under  the  restriction  bushing  at  the  bottom  of  the
            stuffing box or seal chamber.
         rn  The OD of the posterior end of the internally mounted mechanical
            seal.
         These  tight  tolerance  rotary  elements  have  corresponding  tight
         tolerance stationary elements. These are:
         rn  The internal volute wall and/or  back plate on pumps with open and
            semi open impellers.

            Stationary wear band bores on enclosed impellers.
         rn   The  restriction  bore  at  the  bottom  of  the  stuffing  box  or  seal
            chamber where the shaft passes through.
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