Page 154 - Know and Understand Centrifugal Pumps
P. 154

Shaft Deflection


             The seal chamber  internal  bore  corresponding  to the  posterior  of
             the mechanical seal OD.



        Interpreting the evidence
                                    .-
        ~
         Let's  interpret the physical evidence  that you  might see at these close
         tolerances and their source. To begin:
          1.  You  might see gouge or wear marks all around the circumferences
             of  close  tolerances  on  the  rotary  elements,  and  a  corresponding
             wear spot at approximately 60" from the cutwater on the stationary
             elements.

                This  would  be  induced  or  caused  by  operation,  if  the  plant
                operators strangle valves to control production  flow. Any other
                discharge  flow  restriction  (clogged  filter,  pipe  obstruction,  or
                un-calibrated  automatic  valve)  would  produce  the  same
                evidence. Talk with the plant  engineer about this situation and
                show him the evidence on the pump.
                This  could  also  be  induced  by  design,  if  the  pumps  are
                oversized,  or  by  high  velocity  and  friction  head  in  discharge
                piping of inferior diameter.
                This could be induced or caused by maintenance in cases where
                the mechanic installs a check valve in reverse, or uses inadequate
                practices when rebuilding valves, cutting and placing flange ring
                gaskets  at  pipe  joints,  or  exchanging  and  replacing  incorrect
                valves. Our recommendation is to always use good maintenance
                practices.

                                                                             L

             Of the three sources of problems, design, operation and maintenance, the mechanic is
             really responsible  for a small  part. The truth  is that the majority of pump problems  I
             begin  with  changes  to  design,  and  plant  operations  after  the  system  was
             commissioned.


             If  the  condition  should  be  occasional,  the  solution  could  be  to
             install a variable  speed  motor.  If the  condition  is  permanent,  the
             solution  could  be  to  reduce  the  impeller  diameter,  replace  the
             pump,  or increase  the  diameter of the  pipe.  If normal  operations
             require living with the condition, then increase the diameter of the
             pump shaft to improve the L/D  factor.
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