Page 156 - Know and Understand Centrifugal Pumps
P. 156

Shaft Deflection


         The coefficient of thermal expansion of 316 stainless steel is 9.7 x  10-6
         in/in  per  degree  Fahrenheit.  The  metric  equivalent  is  17.5 x  10-6
         mm/mm.  per  degree  Centigrade.  See  the  next  Table  and  note  the
         expansion on a pump whose centerline is 10 inch above its base.

          ATEMPERATURE  ATEMPERATURE              THERMAL EXPANSION
               F"              c"              Inches        Millimeters
              100 "F          55 "C            0.0097          0.245
              200 "F          110 "C           0.01 90         0.490
              300 "F          165 "C           0.0291          0.735
              400 "F         220 "C            0.0388          0.900
              500 "F         275 "C            0.0485          1.230
              600 "F         330 "C            0.0582          1.470


        As  you can see, the pump casing will grow against its shaft almost 0.030
        inches with an increase of 300°F. There are many tolerances in a pump
        that  are  tighter  than  0.030 inches.  This  means  a rotary  element will
        scrape and rub a stationary element.
        You  may even  see  the  same evidence of gouges and wear  around  the
        circumference  of  strict  tolerance  rotary  elements,  leaving  a  corres-
        ponding spot on the stationary elements at any other point around the
        volute circle of the pump.

        This  condition  is  probably  misalignment,  indicating  a  maintenance
        problem.  The  mechanic  should  be  trained  to  correct  this.  Follow
        correct alignment procedures, as well as correct bolt torque procedures.

        Inspect gasket surfaces for knots and irregularities. Look for bent dowel
        pins and misaligned jack bolts, dirt and any other factor that might lead
        to misalignment.
        Next we'll  discuss evidence marks and prints that arc different,  but to
        the untrained eye, they may appear the same. You may see a spot or arc
        of wear and gouging on the rotary elements, and a circumferential wear
        circle on the  bore  of the close tolerance stationary  elements.  This is a
        maintenance-induced  problem.  This  is  the  sign  of  a  physically  bent
        shaft, or a shaft that is not round, or a dynamic imbalance in the shaft-
        sleeve-impeller assembly. The solution is to put the shaft on a lathe or
        dynamic  balancer,  verify  its  condition,  and  correct  before  the  next
        installation.
        The next condition and physical evidence we'll  mention is rare, but we
        need  to cover it in case you  should ever see it. You  might  see scratch
        and gouge marks all around the circumference of strict tolerance rotary
        element ODs, and stationary  element  bores  alike. This condition  and
        marks is  evidence of a 'Lack  of Control'. It could be from any of the



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