Page 185 - Lean six sigma demystified
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164        Lean Six Sigma  DemystifieD


                       n = 56                  Fulfillment (packing and shipping) errors
                        56                                                                   100%

                        49                                               89%    91%   93%    90%
                                                                  88%
                                                            84%                              80%
                        42
                                                     75%
                                                                                             70%
                        35                     64%                                           60%
                      Errors  28  23    54%                                                  50%

                        21       41%                                                         40%
                                                                                             30%
                        14
                                                                                             20%
                                    7      6     6
                         7                              5                                4   10%
                                                              2      1     1      1
                         0                                                                   0%
                                   Duplicate shipment
                                                                Damaged product/package
                                                     Sent USPS not FedEx
                        Missing items Wrong product  Not received Missed orders  Bad address  Double payment  Other




                                                          Type
                     FIGURE 5-13 • Types of fulfillment errors.

                       n = 266                          Source of error
                        266                                                                   100%
                                                                                              90%
                      232.75
                                                                          85%    86%   88%
                                                                   82%                        80%
                       199.5                                 77%
                                                      73%                                     70%
                                                68%
                      166.25
                                                                                              60%
                     Errors  133          52%                                                 50%


                                                                                              40%
                       99.75
                              83
                                   31%                                                        30%
                        66.5        56
                                                                                              20%
                                           41
                                                                                         33
                       33.25                                                                  10%
                                                  13    13     11     8     4      4
                          0                                                                   0%
                            Invoicing Fulfillment  Unknown Customer  USPS  Production Alphapage  Order  Payments OTHER
                                                          Source
                    FIGURE 5-14 • Source of fulfillment errors.
   180   181   182   183   184   185   186   187   188   189   190