Page 191 - Lean six sigma demystified
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170        Lean Six Sigma  DemystifieD


                                     n = 61    Total service and warranty calls by part
                                     61                                            100%
                                  53.375                                           90%
                                                                         87%       80%
                                   45.75                         70%               70%
                                 Number of calls  38.125  52%                      60%

                                                                                   50%
                                    30.5
                                                                                   40%
                                  22.875
                                   15.25   20   33% 12      11      10             30%
                                                                                   20%
                                   7.625                                     8
                                                                                   10%
                                      0                                            0%
                                          Motor   Vinyl   Track    T-Lock   Door
                                                           Part
                               FIGURE 5-19 • Total service calls by part type.

















                                        FIGURE 5-20 • Repair types for motor.




                                    n = 20     Motor service and warranty calls by type
                                    20                                            100%
                                                                       95%
                                   17.5                                           90%
                                                            85%                   80%
                                    15                                            70%
                                  Number of calls  7.5  11  55%                   60%
                                   12.5
                                    10
                                                                                  50%
                                                                                  40%
                                     5                6                           30%
                                                                                  20%
                                    2.5                          2
                                                                           1      10%
                                     0                                            0%
                                          Adjust     Lube      Install   Replace
                                                          Type
                                 FIGURE 5-21 • Motor service calls by type.
   186   187   188   189   190   191   192   193   194   195   196