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76                                                        Mechanical Sensor Packaging

                                     Resonator chip  Wire bond


                                                               Transducer housing
                                                               Support chip

                                                               Temperature sensor
                                                               Carrier pcb

                                                                 Drive electronics






                                           Adhesive    Glass tube
                 Figure 4.13  Packaging of the Druck resonant pressure sensor. (After: [43].)


                 sensor away from the transducer housing and, by sealing the end in a vacuum, trap a
                 vacuum around the resonating element. This approach, however, is time consuming
                 and expensive to assemble; wafer level vacuum encapsulation is greatly preferred.
                    Horizontal, or lateral, separation of the sensor chip away from transducer hous-
                 ing or supporting substrate is achieved by fixing the chip only at an insensitive part
                 of the die (i.e., away from the location of the sensing elements) [44]. The sensing ele-
                 ment is therefore separated from the substrate by a small gap, as shown in
                 Figure 4.14, and packaging stresses will only be transmitted directly to insensitive
                 regions of the sensor chip. This approach will not be suitable for many applications,
                 but where it is applicable, experimental work has shown packaging stresses reduced
                 by a factor of 10. This approach certainly offers a very simple isolating technique,
                 but it may involve increasing the size of the sensor chip in order to include an insensi-
                 tive region of sufficient area to enable robust mounting.
                    A similar approach has been employed in the packaging of a silicon
                 high-pressure sensor designed for use in refrigeration and fluid power applications.
                 The pressure-sensing membrane and associated piezoresistive elements are located
                 at the end of a silicon needle [45]. This needle is housed within a metallic collar, and




                                  Insensitive part of die             Sensing element












                         Substrate or housing  Bond      Gap under sensing element

                 Figure 4.14  Lateral isolation of the sensing element.
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