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                                               MEMS Fabrication






                                                 3.1  Wet Bulk Micromachining: Introduction ......................3-2
                                                 3.2  Historical Note ................................................................3-3
                                                 3.3  Silicon Crystallography ..................................................3-5
                                                      Introduction • Miller Indices • Crystal Structure of
                                                      Silicon • Geometric Relationships among Some Important
                                                      Planes in the Silicon Lattice
                                                 3.4  Silicon as Substrate ......................................................3-20
                                                 3.5  Silicon as a Mechanical Element in MEMS ................3-22
                                                      Introduction • Stress–Strain Curve and Elasticity
                                                      Constants • Residual Stress in Si • Yield, Tensile Strength,
                                                      Hardness, and Creep • Piezoresistivity in Silicon • Bending of
                                                      Thin Si Plates • Silicon as a Mechanical MEMS Material:
                                                      Summary
                                                 3.6  Other Si Sensor Properties ..........................................3-37
                                                      Thermal Properties of Silicon • Silicon Optical Properties
                                                      • Biocompatibility of Si
                                                 3.7  Wet Isotropic and Anisotropic Etching ......................3-40
                                                      Introduction • Isotropic Etching • Anisotropic Etching
                                                      • Chemical Etching Models
                                                 3.8  Etching with Bias and/or Illumination of the
                                                      Semiconductor ..............................................................3-72
                                                      Introduction • Electropolishing and Microporous Silicon
                                                 3.9  Etch-Stop Techniques ..................................................3-80
                                                      Introduction • Boron Etch Stop • Electrochemical Etch
                                                      Stop • Photo-Assisted Electrochemical Etch Stop (for
                                                      n-Type Silicon) • Photo-Induced Preferential Anodization
                                                      (for p-Type Silicon) • Etch Stop at Thin Insoluble
                                                      Films
                                               3.10   Issues in Wet Bulk Micromachining ............................3-91
                                                      Introduction • Extensive Real Estate Consumption • Corner
                                                      Compensation
                                               3.11   Computer Simulation Software ................................3-100

                                               3.12   Wet Bulk Micromachining Examples ........................3-101
                                               3.13   Surface Micromachining: Introduction ....................3-109
                                               3.14   Historical Note ............................................................3-111
                                               3.15   Mechanical Properties of Thin Films ........................3-112
                                                      Introduction • Adhesion • Stress in Thin Films
                                                      • Stress-Measuring Techniques • Strength of
                                                      Thin Films




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