Page 152 - Marks Calculation for Machine Design
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P1: Rakesh
                          January 4, 2005
                                      14:16
        Brown.cls
                 Brown˙C03
                  134
                                      p    STRENGTH OF MACHINES          p o
                                       o
                                                                s
                                p               r                t       p
                                 i              i                         i
                                    r i
                                                           s  a   s  a
                                                                s
                                                r                t
                                   r o          o
                             Front view                    Side view
                    FIGURE 3.6  Geometry and stresses in a thick-walled cylinder.
                    Using the geometry of Fig. 3.6, the axial stress (σ a ) is given by Eq. (3.9) as
                                                   p i r i 2
                                              σ a =  2  2                      (3.9)
                                                  r − r i
                                                   o
                    It is interesting to note that Eq. (3.9) reduces to Eq. (3.2) for a thin-walled cylinder, where
                  the inside radius (r i ) and the outside radius (r o ) are approximately the mean radius (r m ),
                  and their difference is the thickness (t). The algebraic steps are shown in Eq. (3.10).
                           p i r i 2   p i r i 2      p i r 2 m   p i r m 2  p i r m
                     σ a =  2  2  =             =             =          =
                          r − r i  (r o + r i )(r o − r i )  (r m + r m )(t)  (2r m )(t)  2 t
                          o


                                   expand denominator  substitute for r m & t  combine terms  Eq.(1.50)
                         Eq.(1.57)
                                                                               (3.10)
                            U.S. Customary                       SI/Metric
                  Example 5. Calculate the axial stress (σ a ) for  Example 5. Calculate the axial stress (σ a ) for
                  the thick-walled cylinder in Example 1.  the thick-walled cylinder in Example 1.
                  solution                           solution
                  Step 1. Substitute the pressure (p i ), the in-  Step 1. Substitute the pressure (p i ), the in-
                  side radius (r i ), and the outside radius (r o ) in  side radius (r i ), and the outside radius (r o ) in
                  Eq. (3.9) to obtain                Eq. (3.9) to obtain
                              p i r 2                         p i r 2
                         σ t =  i  2                     σ t =  i  2
                              2
                                                              2
                             r − r i                         r − r i
                              o
                                                             o
                                                                       2
                                   2
                             (450 lb/in )(2in) 2             (3,150,000 N/m )(0.05 m) 2
                           =                               =
                                                                    2
                                 2
                              (4in) − (2in) 2                  (0.1m) − (0.05 m) 2
                             1,800 lb                         7,875 N
                           =                               =
                              12 in 2                        0.0075 m 2
                                                                      2
                                  2
                           = 150 lb/in = 150 psi           = 1,050,000 N/m = 1.05 MPa
                  3.2.3 Press or Shrink Fits
                  If two thick-walled cylinders are assembled by either a hot/cold shrinking or a mechanical
                  press-fit, a pressure is developed at the interface between the two cylinders. At the interface
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