Page 136 - Membranes for Industrial Wastewater Recovery and Re-Use
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110  Membranes for Industrial  Wastewater Recovery and Re-use

          Table 3.11  Specific freshwater consumption in modern paper mills (Sundholm, 2000; Weise
          et al., 2000)
          Paper grade in general      Typical example        Water consumption (m3/t)

          Newsprint                                           5-1 5
                                      Pulp mill and newsprint line   9
          Wood-free fine paper                                5-10
          Supercalandered (SC) paper                         10-1 5
          Lightweight coated (LWC) paper                     10-20
                                      Pulp mill and LWC line   11
          Tissue                                              5-1 5
                                      Paper machine andprocess   12
          Liner and fluting                                   5-1 5
                                      Pulpand testliner mill   5
          Multiple board                                      8-1 5
                                      Board line             10



          Table 3.12  Freshwater consumption in papermaking (Edelmann, 1999a; Haasanlammi,
          1999)
          Unit operation water use, m3/t        Printing paper          Newspaper
                                                 grades                 grades
          Total fresh water consumption          16-2 6                 27
          Paper machine showers                   6-7                    5
          Dilution/preparation  of chemicals      2-3                    3
          Makeup waters in pulp production        2-3
          Cooling of process equipment            3-10                  10
          Sealing waters                          1                      6
          Power plant                             2-3
          Miscellaneous (washing, sealing etc.)                          3


          suspended solids from the water. The modern disc filters produce three filtrates;
          cloudy, clear and superclear filtrate. The cloudy filtrate is usually directed back to
          the stock preparation, but the clear and superclear filtrates are either reused -
          e.g. as wire section shower water - or discarded as effluents, depending on their
          suspended solids content and on the paper grade produced. In the worst case the
          clear filtrate can constitute more than a half of the total effluent load of  a paper
          mill. The main prerequisite for recycling the clear or the superclear filtrate in the
          process is that they are practically free of suspended solids.
            The  clear  filtrate  from  the  paper  machine  consists  of  suspended  solids,
          dissolved and colloidal substances originating from wood, and salts. In addition,
          the clear filtrate also contains traces of  all the paper making chemicals added
          to the process. If the paper machine produces coated paper grades, the traces of
          the coating colour ingredients are also found in the clear filtrate. These include
          various pigments and latices. It should be noted that white water quality varies
          significantly between machines  and, in some cases, no significant difference is
          seen between the clear and superclear filtrates.
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