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FUNDAMENTALS                                           CH. 4 CONTROL OF NANOSTRUCTURE OF MATERIALS

                            DC                   DC              using pre-shaped substrates. Figure 4.2.17 shows a few
                                                                 examples of alumina ceramics fabricated by sintering
                                                                 the deposits together with conductive polymer covered
                                                                 ceramic substrates in air. This technique can be utilized
                                                                 for fabricating various shape-controlled ceramics by
                                                                 EPD. Further fundamentals and applications of EPD
                                                                 are referenced in the following review papers [2–7].


                                                                                 References
                                                                 [1] S. Put, J. Vleugels and O. Van der Biest: Acta Mater.,
                                                                    51, 6303–6317 (2003).
                          suspension A         suspension B      [2] P. Sarkar, P.S. Nicholson:  J. Am. Ceram. Soc.,  79,
                                                                    1987–2002 (1996).
                                                                 [3] O. Van der Biest, L.J. Vandeperre: Annu. Rev. Mater.
                                                                    Sci., 29, 327–352 (1999).
                                                                 [4] I. Zhitomirsky: Adv. Colloid Interface Sci., 97, 279–317
                                               Sintered body        (2002).
                                                                 [5] A.R. Boccaccini, I. Zhitomirsky: Curr. Opin. Sol. State
                                                                    Mater. Sci., 6, 251–260 (2002).
                  Figure 4.2.16
                  The procedure to fabricate a laminate composite.  [6] Y. Fukada, N. Nagarajan, W. Mekky, Y. Bao, H.-S. Kim
                                                                    and P.S. Nicholson: J. Mater. Sci., 39, 787–801 (2004).
                                                                 [7] A.R. Boccaccini: J. Ceram. Soc. Jpn., 114, 1–14 (2006).


                                                                 4.3 Nanopore structure

                                                                 4.3.1 Microporous material: Zeolite
                                                                 Zeolite is a class of microporous aluminosilicate crys-
                                                                 tals including molecular-sized, void spaces and ion-
                                                                 exchange sites within the structure. It is called as
                                                                 “molecular sieve” since zeolite recognized molecules
                                                                 by their sizes and shapes. Owing to the unique, struc-
                                                                 tural features, zeolites have been already utilized as
                                                                 adsorbents, catalysts, and ion-exchangers widely in
                                                                 industrial and agricultural fields as well as in our
                                                                 daily necessities [1, 2].
                                                                  Natural zeolites were first recognized in the mid-
                                                                 eighteenth century. After 200 years, R.M.Barrer [3]
                                                                 succeeded in the synthesis of some zeolites based on
                                                                 the formation condition of natural zeolites. Since the
                                                                 success, several synthesis methods have been devel-
                                                                 oped, which resulted in formation of a variety of
                                                                 framework structures; now framework types more
                                                                 than 160 are recognized by International Zeolite
                                                                 Association, the Structure Commission [4]. However,
                                                                 there remain a lot of unexplained details on the syn-
                                                                 thesis routes. Still, most of novel zeolites have been
                                                                 found through trial-and-error approaches, and some
                                                                 of them have been industrially produced in the scale
                                                                 of 2 million tons per year worldwide.
                  Figure 4.2.17                                  (1) Structure of zeolite
                  The examples of alumina ceramics fabricated by sintering  Some of typical zeolite structures are shown in
                  the deposits together with conductive polymer-covered  Fig. 4.3.1. T atoms (Si or Al) with four bonds are
                  ceramic substrates in air.                     connected each other via O atoms, and zeolite

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