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APPLICATIONS                            40 EVALUATION AND APPLICATIONS OF DISPERSING CNT IN THE POLYMERS
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                  shown to be caused by the elimination of the micro-  roughly estimated as 4.1   10  26  m , which gives its
                  pores.  The micropores instantaneously disappeared   cubic root as 3.5 nm. Based on this estimation, one
                  at the moment of the completion of the condensation  nanoscopic bubble is considered to contain only a few
                  of the residual silanol groups. That is, the completion  decades of water molecules. Interestingly, even such a
                  of the siloxane bondings simultaneously blocked the  small number of the enclosed gaseous molecules can
                  generated water molecules from being fugitive from  form entirely isotropic spherical geometry of the
                  the silica matrix and the enclosed water molecules  nanoscopic balloons.
                  ubiquitously formed balloons all over the silica
                  matrix. The preheating for the reinforcement is con-           References
                  sidered to contribute to the densification of the silica
                  matrix. The siloxane network moderately densified  [1] L. Pei, K. Kurumada, M.  Tanigaki, M. Hiro and
                  by preheating would also be advantageous in pre-  K. Susa:  J. Colloid Interface Sci.,  284, 222–227
                  venting the generated water molecules from having  (2004).
                  way out of the silica matrix and form the nanoscale  [2] L. Pei, K. Kurumada, M.  Tanigaki, M. Hiro and
                  balloons.
                    Finally, the author estimated the number of water  K. Susa: J. Mater. Sci., 39, 4045–4047 (2004).
                  molecules enclosed in a single nanoscale bubble.  [3] L. Pei, K. Kurumada, M.  Tanigaki, M. Hiro and
                  Assuming that the final inner pressure inside the  K. Susa: J. Mater. Sci., 39, 663–665 (2004).
                  nanoscale bubble levels off at the atmospheric pressure,  [4] K. Kurumada, N. Kitao, M.  Tanigaki, M. Hiro and
                  the occupied volume by a single gaseous molecule is  K. Susa: Langmuir, 20, 4771–4773 (2004).




                            APPLICATION 40

                   40       EVALUATION AND APPLICATIONS OF DISPERSING CARBON NANOTUBE IN THE
                            POLYMERS



                  1. Carbon nanotube                             2. Fracture model of agglomerates of carbon
                                                                 nanotube
                  The carbon nanotube, abbreviated as CNT hereafter,
                  was found by Iijima in 1991 and has drawn much  Palmgren explained how to disperse carbon black
                  attention as one of the remarkable new materials in  agglomerates into the matrix rubber material.  As
                  the field of nanotechnology [1, 2]. Lately, many inten-  shown in Fig. 40.1 [10], he proposed the following
                  sive CNT studies in very diverse applications were  four steps [11].
                  reported. CNT is expected to be applied in the devel-
                  opment of various new materials.                 1. Crush and micronize the large CNT agglomer-
                    There are two main streams in the research and   ates into smaller ones by impactions and other
                  development of CNT. One of them is to design and pre-  external forces.
                  pare a piece of CNT with high accuracy and advanced
                  control on its orientation; and, the other is to conduct  2. Mix the smaller CNT agglomerates into the
                  massive production of CNT. As an example of the    matrix material.
                  former applications, CNT is developed to be used as  3. The mixture of CNT agglomerates and the
                  the electron emission source of Field Emission     matrix material is further micronized by shearing
                  Display (FED), cantilever of SEM, negative elec-   force to disperse and deagglomerate CNT fiber.
                  trode material of Li battery, wiring of LSI, electronic
                  devices and so on [3–6]. On the other hand, a large  4. Repeat the process until the deagglomerated
                  amount of CNT is required for making hydrogen      CNT fiber is well distributed and diffuses into
                  storage materials and resin composite materials    the matrix material.
                  [7–9]. The ability to massively produce CNT plays
                  an important role on its cost reduction for general  3. Dispersion of CNT by an extruder
                  applications. In this section, the dispersion of CNT
                  in the molten resin, a common difficult task, is  To disperse CNT into the molten resin, the biaxial
                  introduced.                                    extruder with high kneading power is used in


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