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PDA 06  5/27/03  8:37 AM  Page 113
                                                    Chapter 6 / Building PDA Robot
                                 Removal of resist is not necessary when soldering components to the
                                 board. By leaving the resist on, you protect the circuit from oxidation.
                                 Tin plating the board is not necessary. In soldering, the heat disinte-
                                 grates the resist underneath the solder, resulting in an excellent bond.
                                 Drilling Out the Circuit Board.  Once the board is dry, drill out the
                                 holes using the appropriate drill bits. Be sure that the bit is in straight
                                 and that you hit the hole dead center. Figure 6.6 shows the main board
                                 being drilled out. Figure 6.7 shows the ribbon connector holes on a
                                 transponder circuit board.

                                 Cutting the Board.  The board can be cut into the three sections by
                                 repeatedly scoring with a utility knife, using a hacksaw, or using a
                                 band saw. Note: Only one of the infrared (IR) transceiver boards is
                                 required for this project. Figure 6.8 shows where the board should
                                 be cut.

                                 Placing and Soldering the Components.   The boards are now ready
                                 to have the components soldered into place. The components go onto
                                 the  topside  of  the  board  (opposite  side  from  the  traces),  with  the
                                 exception of the TFDS4500 on the transceiver circuit board.









                                                                                    Figure 6.6
                                                                                    Drilling the main
                                                                                    board.



















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