Page 214 - Pipeline Pigging Technology
P. 214

Ethylene pipeline cleaning




         CLEANING
         (i)     Scout  Pig (25%  gauge plate)
         (ii)    Pressure  bypass with  flexy  conical cups
         (iii)   Pressure  bypass  with standard conical cups and  one  disc
         (iv)    Pressure  bypass with  hard  ^onical  cups, two discs, magnets and  brushes
         (v)     British  Gas  brush  tool at  200 psi
         (vi)    British Gas  brush  tool  at  700 psi

         INSPECTION

         (i)     Enduro Caliper / Bend Tool
         (ii)    Profile  Tool
         (iii)   British  Gas  Corrosion Tool

                       Fig.3. Proposed selection of pigs.

           3. Nitrogen was vented at BV10 (north end) to maintain pressure at 300-
              350psi in the pipeline. Vent streams were analyzed continually for
              ethylene with portable  gas chromatographs.

           4. Monitoring continued until product-quality ethylene was seen  (less
              than  300ppm  N^.  The  flares  were  activated  at  6% ethylene  and
              stopped when product  ethylene was seen.

           5. At this  point,  flaring  was  stopped  to  allow  pipeline pressures  to
              increase to normal operating pressures.

           6. When the  differential  pressure  was  less  than  200kPa  (30psi)  the
              isolation valves were opened and the pipeline put back into service.

        Safety   and public relations



        All  300+ workers  involved in the project  completed  a thorough  project
     safety  indoctrination which  detailed  all the  project  safety  rules  and  safety
     guidelines. The project goal was to have no recordable injuries.
        A paramedic crew was contracted  to patrol the pipeline 24 hours a day in
     case of  injury.
        All landowners along the pipeline were  contacted  by mail three months
     prior to the project commencing, informing them of the project. Two weeks


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