Page 84 - Plant design and economics for chemical engineers
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Possible  problem                    Are unloading  con-
                                                          in reactor                           nections  different?
                                                                                             What are possible
                                                                                               impurities?
                               Pressure
                               Less     10. Break l-in. line to  Reagent released  Potential fire  PICA-l  Consider PAL to
                                          flare or l-in.                                       PICA- 1
                                          nitrogen line
                                                                                             Consider  independent
                                                                                               PAL.
                                        11. Lose nitrogen  Tank  implodes  Reagent released PICA-l  Consider  vacuum-break
                                                                                               valve.
                                        12. PV-2 fails closed  Tank  implodes  Reagent released PICA-l  Consider PAL on
                                                                                               PICA-l.
                                        13. PICA-1 fails,  Tank  implodes  Reagent released PICA-l  Tank not designed
                                          closing PV-2                                         for  vacuum.
                               More     14. PICA-l fails  Reagent released  Tank rupture if  PICA-l  What is capacity of
                                          closing PV-1    via RV-1       RV-1 fails            PV-l? RV-l?
                                                                                             Consider  independent  PAH.
                                        15. PV-1 fails  Reagent released  Tank rupture if  PICA-1  Consider  independent  PAH.
                                          closed          via RV-1       RV-1 fails
                                        16. V-7 closed  Reagent released  Tank rupture if  PICA-1  Is V-7 locked open?
                                                          via RV-1       RV-1 fails          Is  V-S  locked open?
                                                                                             Consider  independent  PAH.
                                        17. Ovefill tank  See Event 6  Tank rupture if  PICA-1  Consider  second
                                                                         RV-1 fails            high-level  shutoff.
                                        18. Temperature of  Reagent released  Tank rupture if  PICA-l  What prevents high
                                          inlet is hotter  via RV-1      RV-1 fails            temperature of inlet?
                                          than normal                                        Consider  independent  PAH.
                                        19. High pressure  Reagent released  Tank rupture if  PICA-l  Can pressure in flare
                                          in flare header  via RV-1      RV-1 fails            header exceed tank
                                                                                               design? Consider
                                                                                               alternative  venting.
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