Page 85 - Plant design and economics for chemical engineers
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Possible  problem             Are unloading  con-
 in reactor                      nections  different?
                               What are possible
                                 impurities?
 Pressure
 Less  10. Break l-in. line to  Reagent released  Potential fire  PICA-l  Consider PAL to
 flare or l-in.                  PICA- 1
 nitrogen line
                               Consider  independent
                                 PAL.
 11. Lose nitrogen  Tank  implodes  Reagent released PICA-l  Consider  vacuum-break
                                 valve.
 12. PV-2 fails closed  Tank  implodes  Reagent released PICA-l  Consider PAL on
                                 PICA-l.
 13. PICA-1 fails,  Tank  implodes  Reagent released PICA-l  Tank not designed
 closing PV-2                    for  vacuum.
 More  14. PICA-l fails  Reagent released  Tank rupture if  PICA-l  What is capacity of
 closing PV-1  via RV-1  RV-1 fails  PV-l? RV-l?
                               Consider  independent  PAH.
 15. PV-1 fails  Reagent released  Tank rupture if  PICA-1  Consider  independent  PAH.
 closed  via RV-1  RV-1 fails
 16. V-7 closed  Reagent released  Tank rupture if  PICA-1  Is V-7 locked open?
 via RV-1  RV-1 fails           Is  V-S  locked open?
                                Consider  independent  PAH.
 17. Ovefill tank  See Event 6  Tank rupture if  PICA-1  Consider  second
           RV-1 fails            high-level  shutoff.
 18. Temperature of  Reagent released  Tank rupture if  PICA-l  What prevents high
 inlet is hotter  via RV-1  RV-1 fails  temperature of inlet?
 than normal                    Consider  independent  PAH.
 19. High pressure  Reagent released  Tank rupture if  PICA-l  Can pressure in flare
 in flare header  via RV-1  RV-1 fails  header exceed tank
                                 design? Consider
                                 alternative  venting.
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