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CREATING  X- Y SERVO JOINTS    337


            1. Insert servo
            into mount                         2. Attach horn
                                               onto plate













                                          4. Screw bracket
                                          to horn plate
           3. Attach second
              servo to plate




           Figure 27- 22  Basic assembly steps for constructing a   Figure 27- 23  Complete  X- Y joint, with
           generic  X- Y joint with servos.                servos.

                     1.  Using 4- 40   1/2″ machine screws and nuts, secure a servo into the servo mount. Use
                        four machine screws for each servo.
                     2.  Center the servo shaft to its midpoint. (You can temporarily mount a  long- arm- style
                        horn to the servo so that you can turn the servo shaft. Rotate the shaft slowly so that
                        the internal gears are not damaged.)
                     3.  Using 4- 40   1/2″ machine screws and nuts, attach a  disc- shaped servo horn onto a
                        solid plate. You’ll probably need to drill out the hole on the servo horn in order to pass
                        the screw through.
                     4.   Dry- fit the edge of the solid plate without the chamfered corners against the two holes
                        of the servo mount. Use a pencil or small nail to mark the position of the holes in the
                        edge of the plate.
                     5.  Using a center punch or nail set, create a shallow hole at the marks you scribed in step
                        4. Be sure the hole is in the middle of the thickness of the material. Be careful to avoid
                        cracking off any of the material. You just need a light, shallow hole as a screw starter.
                     6.  Attach the servo from your robot body (or arm, wrist, or whatever) to the servo horn
                                  you mounted in step 3. Insert the horn retaining screw (it comes with the
                                  servo) through the plate and into the servo output shaft. Do not over-
                                  tighten.
                                  7.   Complete the  X- Y joint by using the two 4- 40 wood screws to secure
                                     the servo mount to the solid plate.
                                     Figure 27- 23 shows the completed  X- Y joint.


                                  USING AS A LEG JOINT
                                  You can create a  two- axis leg joint for a walking robot by mounting a
                                  servo from the underside (or topside) of your robot chassis and connecting









 27-chapter-27.indd   337                                                                   4/21/11   11:52 AM
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