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Six Sigma for Electronics Design and Manufacturing
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                                   Figure 2.7 Cp and Cpk sample calculations.



                     this problem. Several conditions of specification limits are given with
                     varying average shifts. It can be seen that the Cpk = 1.33 could origi-
                     nate from many possible conditions. When the process is centered, the
                     specification limits for Cpk = 1.33 are at ±4  . As the process average
                     shifts, the specification limits have to increase to compensate for this
                     shift. For example, if the average shifts by ±1.5  , then the specification
                     limits have to increase to ±5.5   for the same value of Cpk = 1.33. The
                     easiest condition to achieve Cpk = 1.33 is to design parts specified at 4
                      , and with zero shift of process to the nominal, as shown in Table 2.2.

                     2.2.2  Negative Cpk
                     Can Cpk be negative? Yes! This is a special condition in which the
                     process average is greater than one of the specification limits. Though


                                     Table 2.2 Cpk and process average shift
                                   No average shift  ±1   Shift     ±1.5   Shift
                                 __________________  __________________  __________________
                      Cp    ± SL  PPM     Cpk      PPM     Cpk      PPM    Cpk
                      1.33   ± 4    64    1.33    1350.0   1.0     6210.0  0.83
                      1.67   ± 5    0.6   1.67     32.0    1.33     230.0  1.17
                      1.83   ± 5.5    0.02  1.83    3.4    1.5      32.0   1.33
                      2.0   ± 6    0.002  2.0       0.3    1.67      3.4   1.5
   70   71   72   73   74   75   76   77   78   79   80