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88   Cha p te r  F o u r


                                                                  CP    Q STREAM
                                                                 [kW/°C]  [kW]
                         150°C
                                        203.3°C         250°C
                                                              2   15      1500
                         150°C                    200°C
                                                          4       25      1250

                         140°C                              180°C
                      1                                           20      800
                                   800 kW
                         140°C     T X  = 181.7°C  205°C    230°C
                      3                                  H        30      2700
                             1250 kW          700 kW   750 kW

                     FIGURE 4.54  The HEN design above the Pinch.

                                                                   CP   Q STREAM
                                                                 [kW/°C]  [kW]

                        40°C      106.7°C                150°C
                               C                               2  15     1650
                             1000 kW
                        80°C                              150°C
                                                               4  25     1750



                         20°C                 52.5°C    140°C
                      1                                           20     2400
                                        650 kW     1750 kW
                     FIGURE 4.55  The HEN design below the Pinch.


                     to the required duty of 650 kW, this match does not violate the ΔT
                                                                             min
                     constraint, which is the relevant one. The completed HEN topology
                     is shown in Figure 4.56.
                        It is not always possible to follow the basic design rules described
                     previously, so in some cases it is necessary to split the streams so that
                     heat exchange matches can be appropriately placed. Splitting may be
                     required in the following situations:
                         1.  Above the Pinch when the number of hot streams is greater
                            than the number of cold streams (N  > N ); see Figure 4.57.
                                                          H   C
                         2.  Below the Pinch when the number of cold streams is greater
                            than the number of hot streams (N  > N ); see Figure 4.58.
                                                         C   H
                         3.  When the CP values do not suggest any feasible essential
                            match; see Figure 4.59.
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