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324   C o n t i n u o u s   I m p r o v e m e n t                                A n a l y z e   S t a g e    325


                                                 12

                                                 10

                                                 8

                                              Y  6

                                                 4

                                                 2

                                                 0
                                                  0         1         2        3         4
                                                                      X
                                Figure 15.6  Scatter diagram of a curvilinear relationship.



                                   In this case, y increases when x is less than 1, and decreases for larger
                                values of x. A  wide  variety  of  processes  produce  such  relationships.
                                One common method for analyzing non-linear responses is to break the
                                response into segments that are piecewise linear, and then analyze each
                                piece separately. For example, in Fig. 15.6, y is roughly linear and increas-
                                ing over the range 0 < x < 1 and roughly linear and decreasing over the
                                range x > 1. Of course, if you have access to powerful statistical soft-
                                ware, non-linear forms can be analyzed directly.
                                   When conducting regression and correlation analysis, we can distin-
                                guish two main types of variables. One type we call predictor variables or
                                independent variables; the other, response variables or dependent vari-
                                ables. A predictor or independent variable can either be set to a desired
                                variable (e.g., oven temperature), or else take values that can be observed
                                but not controlled (e.g., outdoor ambient humidity). As a result of changes
                                that are deliberately made, or simply take place in the predictor variables,
                                an effect is transmitted to the response variables (e.g., the grain size of a
                                composite material). We are usually interested in discovering how changes
                                in the predictor variables affect the values of the response variables. Ide-
                                ally, we hope that a small number of predictor variables, will “explain”
                                nearly all of the variation in the response variables.
                                   In practice, it is sometimes difficult to draw a clear distinction between
                                independent and dependent variables. In many cases it depends on the
                                objec tive of the investigator. For example, a quality engineer may treat
                                ambient temperature as a predictor variable in the study of paint quality,
                                and as the response variable in a study of clean room particulates. How-
                                ever, the above definitions are useful in planning quality improvement
                                studies.








          15_Pyzdek_Ch15_p305-334.indd   325                                                          11/20/12   10:33 PM
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