Page 197 -
P. 197

The Practical Pumping Handbook


        involved  in this  resistance  can  damage  beatings,  seals and  even the  shaft
        itself.  It  should  also  be  noted  that  the  restoring  forces  are proportional
        to  misalignment.  In  other  words  the  larger  the  misalignment  of  the
        shafts  the  greater  the  forces  on  the  bearings,  etc.  Consequently,  the
        shafts  of the pump  and  driver should  be  aligned  as closely as possible  to
        provide  optimum  reliability of the pump.
        In  most  pump  installations,  it is accepted  that  perfect  shaft  alignment  is
        unlikely  throughout  the  operating  cycle.  In  such  conditions,  the
        coupling  selection  should  be  able  to  accommodate  the  maximum
        amount  of  the  misalignment  anticipated.  This  should  be  confirmed
        with  the  supplier  as  even  flexible  couplings  have  limitations  which  are
        often  ignored  and  result  in  premature  bearing  failure  and  unreliable
        operation.


      10.3.2  Shaft offset and angularity
        Alignment  occurs  when  two  lines  that  are  superimposed  on  each  other,
        form  a  single  line.  Misalignment  is  a  measure  of how  far  apart  the  two
        lines  arc  from  forming  that  single  line.  The  two  lines we  are  concerned
        with  here  are  the  centerlines  of the  pump  shaft  and  the  driver  shaft.  In
        one  condition,  the  two  lines  can  be  parallel  with  each  othcr,  but  at  a
        constant  distance  apart.  This  is  referred  to  as  Offset  or  Parallel  Mis-
        alignment.  In  the  other,  one  line will  be  at  an  angle  to  the  other,  and is
        referred  to  as Angular Misalignment.
        Parallel  misalignmcnt  can  be  considered  as  the  distance  between  the
        driver  shaft  centerline  and  the  pump  shaft  centerline  at  any  given point
        along  the  length,  and  this  misalignment  can  happen  in  any  plane.
        Consequently,  it  is  worthwhile  to  take  the  ncccssary  mcasurcmcnts  on
        the  top  and  on  the  bottom  for  vertical  offset  and  also  on  each  side  for
        the  horizontal  offset.
        Angular  misalignment  refers  to  the  difference  in  slope  of the  two  shafts.
        If the pump,  base and  foundation  havc  been  properly installed,  the  shaft
        ccnterlinc  of the  pump  can  be  considered  as level  and  therefore,  as the
        reference  or datum  line.

        The  slope  of the  driver shaft can  be  calculated  by determining  the  offset
        measurement  at  two  different  points,  subtracting  one  from  the  other,



                     . ...................   ................... .
                                           !:.:.:.:.:.:.:.:.:.:! U
                     ....................  "d  B"  ....................
                      Parallel Mlsallgnment   Angular Mlsallgnment

      Figure 10.11: Shaft offset and angular misalignment

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