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The  Practical  Pumping  Handbook  .........................................................................................................


        relatively familiar.  They  are  a unique  rumbling/rattling  noise,  and  high
        vibration  levels.  Closer  inspection  will also  reveal pitting  damage  to  the
        impeller  and  a  slight  reduction  in  the  Total  Head  being  developed  by
        the  pump.  In  order  to  consistently  avoid  or  cure  these  problems,  it  is
        important  to  understand  what  cavitation  really is and what  causes it in a
        centrifugal  pump.
        Cavitation  is a two part process  caused  by the  changes  in pressure  as the
        liquid  moves  through  the  impeller.  As  the  liquid  enters  the  suction
        nozzle  of  the  pump  and  progresses  through,  there  are  a  number  of
        pressure  changes  that  take place  as shown  in Figure  4.1.
       As  the  liquid  enters  the  pump  through  the  suction  nozzle,  the  pressure
        drops  slightly.  The  amount  of reduction  will  depend  on  the  geometry
        of  that  section  of  the  particular  pump  and  will  vary  from  pump  to
        pump.  The  liquid  then  moves  into  the  eye  of  the  rotating  impeller
       where  an  even more  significant drop  in pressure  occurs.
        The  first part  of the  cavitation  process  occurs  if the  pressure  falls below
        the  liquid's  vapor  pressure  in  the  eye  of the  impeller.  This  causes vapor
        bubbles  to  be  created  in  that  area  (in  other  words,  the  liquid  boils!).
        The  second  part  of the  process  occurs  as  the  centrifugal  action  of the
        impeller  moves  the  bubbles  onto  the  vanes  where  they  are  instantly  re-
        pressurized  and  thus  collapsed  in a series of implosions.
       While  a  single  such  implosion  would  be  insignificant,  their  increasing
        repetition  and  severity  develops  energy  levels  well  beyond  the  Yield
        Strength  of most  impeller  materials.  At  this  stage,  the  impeller  starts  to
        disintegrate  and  small  cavities  arc  created  in  the  metal.  This  condition
        also creates  the  noise  and  high vibration  levels mentioned  earlier.






                                                    P

                                              x
                                                    Suction
                                                    Preseure





                                                    Vapour
                                                    Pressure



      Figure 4.1  Pressure gradient in suction/impeller

     m  s4
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