Page 169 - The Tribology Handbook
P. 169

Roller chain drives                                        B2





                 LUBRICATION METHODS

                 There are four basic methods for lubricating chain drives.   Bath or disc lubrication
                 The recommended  methods  shown in the  ratings charts
                 are determined  by  chain  speed  and  power  transmitted.   Type 3
                 The  use  of  better  methods  is  acceptable  and  may  be   With oil  bath lubrication  the lower strand of chain runs
                 beneficial.                                       through  a sump of oil in  the drive housing. The oil level
                                                                   should cover the chain at its lowest point whilst operating.
                 Manual operation                                  With slinger disc lubrication  an oil  bath  is  used  but  the
                                                                   chain operates above the oil level. A disc picks up oil from
                                                                   the  sump  and  deposits  it  on  the  chain  by  means  of
                 Type 1                                            deflection  plates.  When  such  discs  are  employed  they
                 Oil  is  applied  periodically  with  a  brush  or  oil  can,   should be designed to have peripheral speeds between  the
                 preferably once every  8 hours  of operation. Volume and   minimum and maximum limits of 180 to 2440 m/min.
                 frequency should  be  sufficient  to just keep  the chain wet
                 with oil and a.llow penetration of clean lubricant into the
                 chain joints. Applying lubricant by aerosol can be satisfac-
                 tory  under  some conditions,  but it is  important  that  the
                 aerosol  lubricant is of an approved  type for  the applica-
                 tion.  An ideal lubricant ‘winds in’ to the pin/bush/roller
                 clearances,  resisting  both  the  tendency  to  drip or  drain
                 when  the  chain  is  stationary,  and  centrifugal  ‘flinging’
                 when  the chain is moving.



                                                                   MEDIUM POWER
                                                                   MEDIUM SPEED

                                               LOW POWER

                                               LOW SPEED
                                                                   Oil stream lubrication
                                                                   Type 4
                                                                   A  continuous supply  of  oil  from  a  circulating  pump  or
                                                                   central lubricating system is directed onto the chain. It is
                                                                   important to ensure that the spray pipe holes, from which
                                                                   the oil emerges, are in line with the chain plate edges. The
                                                                   spray pipe should be positioned  so that the oil is delivered
                 Drip lubrication                                 onto the chain just before it engages with the driver wheel.
                                                                  This ensures that the lubricant is centrifuged through the
                 Type 2                                            chain  and  assists  in  cushioning  roller  impact  on  the
                 Oil drips are directed between  the link plate edges from a   sprocket  teeth,  When  a  chain  is  properly  lubricated  a
                 drip lubricator. Volume and frequency should be sufficient   wedge of clean  lubricant is formed in the chain joints and
                 to allow penetration of lubricant into the chain joints.   metal  contact  is  rninimised.  Oil  stream  lubrication  also
                                                                   provides  effective  cooling  and  impact  damping  at  high
                                                                   speeds.  It  is,  therefore,  important  that  the  method  of
                                                                   lubrication  specified  in  the  ratings  chart  is  closely
                                                                   followed.





                                              LOW POWER
                                              MEDIUM SPEED







                                                              €32.5
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