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CHAP TER 1 8. 2       Materials for consideration and use in automotive body structures


                Table 18.2-5 Comparison of batch and continuous annealing process characteristics 1

                                                             Batch annealing
                Grade                     Temp. (8C)         of coils                     Continuous annealing
                                                             Slow heating cycle           Rapid heating cycle
                                                             ¼ 30   10 h                  ¼ 90   30 s

                                                             Annealing temp. 710 C        30 to 60 s hold

                                                                                          Annealing temp. 850 C
                                                             AIN precipitation
                                          500–550            Recrystallization
                                          550–600            Grain growth                 Start of primary
                                          600–650            Texture reinforcement        Recrystallization
                                                             Grain growth                 Start of AIN precipitation

                                          650–700            Texture reinforcement        Grain growth
                                                             Solutioning and partial      impeded
                                                             spheroidizing of Fe 3 C      End of primary
                                                             Renitriding in the case      recrystallization
                                                             of annealing in HNX  )
                                                             (N tied up by excess Al)

                Aluminium-killed          700–750            Start of secondary           End of AIN precipitation,
                extra mild steel                             coarsening                   grain growth impeded
                with nitrogen in solution                    Coalescence of cementite
                                                             Renitriding
                                                             Loss of toughness
                                                             (coarse grains)

                                          750–800                                         Grain growth impeded
                                          800–850                                         Very slow
                                                                                          grain growth,
                                                                                          start of spheroidizing
                                                                                          of cementite
                                                             25   5h                      10   5mn

                                          700–600            Formation of Fe 3 C nuclei   Formation of Fe 3 C nuclei
                                          600–200            Complete precipitation       Partial precipitation
                                                             of dissolved carbon          of dissolved carbon
                                                                                          Residual C 4–15 ppm depending
                                                                                          on the overageing cycle


                                                                  simply stated, prior to skin passing the number of free
                                                                  dislocations is relatively few as they are locked on cooling
                Table 18.2-6 Relative properties for batch/continuous annealed steel 3
                                                                  from the annealing temperature. The ‘locking atoms’ are
                Batch annealing             Continuous annealing  principally carbon, as any nitrogen has been combined
                and cooling of coils        and cooling           with aluminium or an alternative addition, and these
                                                                  migrate to the interstices associated with the available
                Final properties            Final properties      dislocations. On straining a given amount, the stress
                Grain size 7–9 ASTM         Grain size 10–11 ASTM  required is that to move a few dislocations very quickly
                                                                  and involves a relatively high friction stress. Once these
                YS: 160–190 MPa             YS: 230–270 MPa       multiply on temper rolling the individual velocity and
                UTS: 290–315 MPa            UTS: 330–400 MPa      accompanying friction stress drops and the yield point
                                                                  falls to a lower level. The yield drop (discontinuous yield
                El.: 40–44%                 El.: 31–38%           point) can therefore be explained in terms of differential
                r: 1.6–2.1                  r: 1.0–1.4            strain rate effects. 6,7  On a macro scale the initial yielding



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