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2418  Lithium batteries
                                                           equipped with a gas release vent and are housed in a
                                                           stainless steel can.

                                                           24.2  Lithium-thionyl chloride primary
                                                           batteries
                                                           The cell reactions in the lithium-thionyl  chloride cell
                                                           are postulated as follows:
                                                           4Li + SOC12 -+  4LiCI + SO2 + S     (24.5)
               Figure 24.7  Honeywell  lithium-sulphur  dioxide  battery  20A h
               reserve battery components (Courtesy of Honeywell)
                                                           On a partially discharged cell stored at 60°C and above,
                                                           a possible consistent reaction could be:
                Figure 24.8  presents  data  recorded  during  a  test   2soc12 + 3s -+  2s2c12 + so2   (24.6)
              at  10°C  with  a  20Ah  activator.  A  constant  Freon
              pressure of 3.72 kg/cm2 absolute was noted throughout   The electrolyte used in lithium-thionyl chloride bat-
              the electrolyte delivery cycle. This is as expected since,   teries consists of a solution of  1  SM lithium aluminium
              at  this  temperature,  sufficient Freon  is  packaged  to   chloride (LiAlC4) dissolved in thionyl chloride. This
              remain  in  a  saturated condition within  the activator.   electrolyte is usually doped with 5%  sulphur dioxide
               On activation, the electrolyte was allowed to flow into   to prevent passivation of the anode by  a lithium chlor-
               an  evacuated  volume,  which  simulated  the  internal   ide film.  The anode is pure  lithium foil mounted on
               volume environment of  a cell  stack. The tubes used   a  stainless  steel  collector  plate,  and  the  cathode is
              for transfer of  the liquid were  identical to those used   a cold-pressed sheet of  80% Shawinigan carbon and
               in a finished battery.                      20%  Teflon  mounted  on  stainless  steel.  The  active
                In  this  test,  305cm3  of  electrolyte  were  pack-   lithium-thionyl  chloride battery is available in capac-
               aged, 270cm3 of  which were delivered to the  simu-   ities of  1.3,  160, 380 and 517Ah. The battery is con-
              lated battery volume within 75s after activation. This   structed in a jelly-roll configuration with the electrodes
               represented  a  delivery  efficiency  of  approximately   separated by a glass mat separator.
               88%,  which  provides  a  sufficient  quantity  of  elec-   Lithium-thionyl  chloride is  often cited as  having
              trolyte/oxidant to the cell stack to achieve the 20 Ah   the highest performance potential of any of the lithium
              output required.                             cells.  It  is  particularly  promising  for  high-current
                The latest designs of  lithium-sulphur  dioxide cells   applications, though it has been used  for low currents
               feature a cathode comprising Teflon bonded acetylene   as well.
              block laminated to  an  aluminium grid, an  electrolyte   According to some experts in the field, this type of
              comprising sulphur dioxide dissolved in  acetonitrile   cell might replace carbon and alkaline C and D cells for
              and a microporous polypropylene separator. The cells   general consumer and industrial applications. It is cur-
              are hermetically sealed, of  spiral wound construction,   rently limited to military applications. Lithium-thionyl
                                                           chloride cells being produced now  have five to eight
                                                           times the capacity of  an ordinary carbon cell, so the
                  300 r                   Delivery         higher cost (84-9)  is within reason. The growing in-
                                          mmdetion         clination of retailers to stock products with batteries on
                                                           the shelf is another good argument for using long-life
                                                           lithium cells as an alkaline replacement.
                                                             Like the sulphur dioxide combination, thionyl chlor-
                       53.0 psia constant   /              ide has been haunted by safety questions. One safety-
                                                           related problem exists when  a  gas  forms during the
                                                           cell's  operation, placing  the  cell  under  pressure.  If
                >                                          heating occurs, there could be an explosion, or at least
                                                           an output of toxic gases through the safety vents.
                w          _/Electrolyte            Y        At the same time, one applications disadvantage of
                                                           thionyl chloride is that it has the same reaction delays
                       / "O'IJme
                                                           and position sensitivity of  sulphur dioxide. In fact, the
                        10   20   30  40   50   60   70    response  delays can  be  several  seconds long, which
                                  Time (5)                 could be a problem in memoryhack-up use.
                                                             Eagle  Picher  also  manufacture  lithium-thionyl
              Figure 24.8  Activation  delivery  characteristics  against  time  at   chloride reserve batteries. Three types  of  electrolyte
               -1 0°C. 20 Ah activator hardware, 305 ml electrolyte packaged,
              270ml (88.5%) delivered, four-capillary tube with 10°C delivery   reservoir  configurations are  available,  as  shown  in
              (Courtesy of Honeywell)                      Figure 24.9, with the following characteristics:
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