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47/12  Constant-current charging

                       Capacity chargeable before safety valve open   47.3.6  Low-temperature constant-current
                   62 5                                   charging
                                                          Charging  should  preferably  be  done  at  normal  tem-
                   500
                                                          perature, but can be done between 0 and 40°C. Typ-
                                                          ical  charging  voltages  are  lower  at  a  temperature
                   375
                                                          higher than room temperature, and higher at tempera-
                                                          tures  lower than room temperature. Typical charging
                   2 50                                   curves  for  nickel-cadmium  cells  at  0°C are  shown
                                                          in Figure 47.11. Manufacturers claim that  occasional
                    125                                   overcharging during a few weeks of cell life with nor-
                                                          mal  recommended charging current will  not  damage
                     0                                    the cells.
                     0.5   1   2.5   5   10  15  25   50    Table 47.3 compares the maximum charge rates (in
                                Charging rate (A)         milliamperes) for stated charge times (in hours) recom-
                                                          mended  for  various  charging  temperatures  between
                                                          -30  and  +lO"C  in  the  normal  and  the  continu-
                                                          ous  (float) charging  of  a  series  of  SAFT VB  series
                                 Charge time              (Table 51.1) sealed nickel-cadmium  button cells.
                                                            Figure 47.12  presents  a  series  of  typical  voltage
              Figure 47.10  Duration of ultra-rapid charge for SAFT VR 0.5AA
              sealed cylindrical nickel-cadmium  cells: charge duration versus   versus capacity charged curves for  various discharge
              charging rate (Courtesy of SAm              rates for a series of  button nickel-cadmium  batteries
                                                          (SAFT VB series, Table 51.1).
              at very high rates if the capacity charged is limited to   When the temperature of  batteries is less than YC,
              a few per cent of the rated capacity. This technique is   it is necessary to limit the rates  of  charge and over-
              applicable with complete  safety over the temperature   charge. The  charge rate  must  be  chosen  so  that  the
              range  -40  to  +60°C.  In  the  case  of  one-shot char-   internal pressure on overcharge is less than the oper-
              ging,  the  available  capacity  is  small, but  the power   ating pressure of  the valves in the case of cylindrical
              available for  short periods  remains high.  Thus, fully   cells or the  deformation pressure in the case of  but-
              discharged button cells will accept between  -40  and   ton and sealed rectangular cells. Figure 47.13 shows,
              +60T  charge rates  of  up  to  2OCsmA  for  a  limited   for cylindrical and button cells, the maximum permis-
              time. For example, §AFT VB 10 (0.1 Ah) button cells   sible rates on overcharge for short periods (a few days)
              (Table 51.1) charged for 5 s at  1 A have an available
              capacity of  2400mA.
              47.3.5  Uncontrolled rapid constant-current
              charging
              This method is  applicable to nickel-cadmium  cylin-
              drical cells and batteries such as the SAFT VO series
              (Table 51.1),  which  can  withstand  higher  rates  of
              charge and overcharge than standard cylindrical cells
              such as the SAFT VR range. This extra performance   0   2   4   6   8    101214
              is made possible by the use in battery design of highly         Time (h)
              porous plates which improve oxygen consumption at   (a)  Type KR15/51,  0.4 A h,  current 0.05 A
              the  negative  plate.  A  further  consequence  of  this  is
              that the available capacity per unit volume of  the for-
              mer type of  cell is reduced to about 40-50%  of  that
              of the latter type. However, the power-to-volume ratio
              remains high.  Over-charge at high rate  may  continue
              for several days without affecting the battery life.
                The ability to overcharge at high rates permits the
              uncontrolled rapid charge of  cells of unknown state of   0   2   4   6   8   101214
              charge using chargers of  simple design and relatively          Time (h)
              low  cost.  The  times  for  uncontrolled  rapid  charge
              for  cells  that  can  stand  higher  rates  of  charge  and   (b)  Type KR35/92,5.6  A h,  current 0.6  A
              overcharge  (e.g.  the  SAFT  VX  range  (Table 51.1))   Figure 47.11  Charge voltage versus charge time of Nife Jungner
              are between  30 and 60 min in the temperature range   sealed  nickel-cadmium  cells  at  constant  current  and  0°C
              0-30°C.                                     (Courtesy of Nife Jungner)
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