Page 481 - Battery Reference Book
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47/14  Constant-current charging

                             VRO.l  1/3 AA at VR  1.8 C cells   heat-generating devices, the temperature increase can
                                                          be  considerable.  The  life  of  the  cell  is  adversely
                                                          affected by  increased temperature. Thus the  capacity
                                                          will  decrease to  75%  of  nominal  when  the  cells  are
                                                          trickle  charged with  recommended minimum current
                  20  -             VR 2.5 2/3 D at VR 4 D cells   for 1 year at 40°C. Therefore the cells must be shielded
                                                          from  heat  radiation  and  the  battery  compartment
                                                          must  be  well  ventilated.  The  cell  voltage  decreases
                                                          only  slightly during  discharge  and  for  a  completely
                                                          discharged cell on open circuit will quicMy be restored
                                                          to approximately 1.2  V. The cell voltage can therefore
                                                          not  be  used  to  determine  the  state  of  charge.  Cells
                                                          with an unknown state of charge should be considered
                                                          discharged, but  must  not  be  recharged  at  the  rapid-
                                                          charge rate.
                                                            The nickel-cadmium  battery can be trickle charged,
                  -30   -20   -10   0   10   20           but floating and constant-voltage charging are not re-
                           Temperature ("C)
                     (a)  Sealed cylindrical cells, VR series   commended. For maximum performance in situations
                                                          of long-term trickle charge, the current should be kept
                                                          to a minimum. The trickle charge current required to
                                                          keep  the  battery  fully  charged  is  approximately the
                                                          30-50  h  rate  plus  whatever is  necessary to  compen-
                                                          sate for  any  major  withdrawals.  Lower  trickle  rates
                                                          maintain the battery  at some lower state of  charge. If
                                                          either floating or constant-voltage charging is manda-
                                                          tory, a thermal cut-out that senses battery temperature
                                                          must be included in the charge circuitry. Battery over-
                                                          heating,  which  follows  from  any  irregularity  in  the
                                                          voltage-current  control system, can be totally destruc-
                                                          tive to either battery or charger, or both.

                                                          Permanent charge with occasional discharge
                                                          This  is  usually  the  case  where  the  nickel-cadmium
                                                          battery supplies emergency power to apparatus in the
                  01      I     I      I     1            event of a.c. supply failure. Permanent charge currents
                  -20   -10     0     10     20
                            Temperature ("C)              may  be  very  low,  from  0.005C~ to  0.02C5A, when
                       Ib)  Sealed button cells,  VB series   the  depth  of  discharge  foreseen  is  less  than  50%.
                                                          In  this  case,  nickel-cadmium  batteries  are  put  into
              Figure 47.13  Effect  of  temperature  on  optimum  maximum   service  after  having  been  previously  charged  at  a
              permissible overcharge rates for short periods: SAFT VR and VB   higher current. If  the depth of  discharge is great and
              sealed nickel-cadmium  cells:  - , maximum rates for occasional
              overcharge:  ---- , maximum  recommended permanent charge   if  recharge  must  be  obtained  in  a  few  hours,  two
              rates (Courtesy of SAFT)                    solutions are possible:
              too low for the effective recharge of a fully discharged   1.  Charge at a single rate, up to 0.05C5 A.
              battery.  Rates  vary  from  0.005CmA  to  0.05CmA.   2.  Charge  by  the  two-rate  method:  fast  charge  at
              Where  the  appropriate rate  is  below  0.02C5mA  the   0.1-0.3C~ A,  then  continue  with  a  maintenance
              battery  should be  given  a  normal  charge  (0.1C5 mA   charge of 0.01Cs A.
              for 14 h) when commissioning.
                Trickle charge can be used in applications where the   Permanent charge with regular discharge
              cells must always be kept fully charged. The minimum
              recommended current for trickle charging (Table 47.2)   In  this  case  the  nickel-cadmium  batteries  are  the
              is chosen so that a full state of charge can be obtained   power  source  for  apparatus  that  requires  a  supply
              when recharging with the same current. After charging   for  more  or less  random  periods,  but  for  which  the
              for  24h  the  state  of  charge  is  approximately  SO%,   total  capacity  discharged in  a  given  time  is  known.
              and after 48 h approximately 95%. Full state of charge   During the time when the batteries are not discharging
              requires approximately 1  week.             they  receive  a  continuous  charge, the  rate  of  which
                In  applications  where  the  cells  are  mounted   depends  on  the  discharge  capacity  during  a  known
              closely  together  with  charging  equipment  or  other   period.  Rates  of  charge  may  vary  from  0.02Cs  to
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