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Polycondensation Polymers                                                    127



                                  TABLE 4.9
                                  General Physical Properties of PPO

                                                            o
                                  Heat-deflection temperature (1,820 kPa;  C)  100
                                                             o
                                  Maximum resistance to continuous heat ( C)  80
                                  Crystalline melting point ( C)           215
                                                   o
                                                                –5
                                                            o

                                  Coefficient of linear expansion (cm/cm- C, 10 )  5.0
                                  Compressive strength (kPa)             9.6 × 10 4
                                  Flexural strength (kPa)                8.9 × 10 4
                                  Impact strength (Izod: cm-N/cm of notch)  270
                                  Tensile strength (kPa)                 5.5 × 10 4
                                  Ultimate elongation (%)                  50
                                  Density (g/mL)                           1.1
                    The Noryl trade name covers a variety of PPO-intense materials, the most important being with
                 polystyrene. While the methyl groups discouraged good interactions between PPO chains, the aro-
                 matic character positively interacts with the phenyl group on the polystyrene, and the methyl groups
                 interact positively with the aliphatic polystyrene backbone. Unlike most polymer mixtures, the com-
                 bination of PPO and polystyrene forms a miscible blend. These blends and alloys with polystyrene
                 raise the heat distortion temperature to over 100°C, allowing production of materials that can be
                 boiled. Combinations with PS, in particular high impact polystyrene (HIPS), are more easily pro-


                 cessed and the PPO imparts needed flame resistance. The PS adds flexibility and lowers the melting
                 point. The combinations also offer good hydrolytic stabilities and electrical properties, and they are
                 relatively light weight. Noryl is widely used in switch boxes because of its good electrical resistance.


                 It can also be modified by addition to glass and other mineral fillers and are especially adaptable
                 to metallizing.
                    Aliphatic polyethers are also referred to as polyacetals. Polyoxymethylene (POM), precipitates
                 spontaneously from uninhibited aqueous solutions of formaldehyde and was isolated by Butlerov
                 in 1859. Staudinger, in the 1920s and 1930s, experimented with the polymerization of formalde-

                 hyde but failed to produce chains of sufficient length to be useful. While pure formaldehyde readily
                 polymerized, it also spontaneously depolymerizes, un-zippers. In 1947, DuPont began a program
                 to make useful polymers from formaldehyde since formaldehyde is inexpensive and readily avail-
                 able. After 12 years, they announced the commercialization of the polymer from formaldehyde,
                 POM, under the trade name of Delrin. The “secret” was capping the end groups by acetylation of
                 the hydroxyl end groups, thus preventing the ready unzipping of the polymer chain (Equation 4.79).
                 POM has a T  of −75°C and a T  of 180°C. General physical properties are given in Table 4.10.
                                          m
                            g
                                                                     R
                           O
                                                             Capping                        (4.79)
                                H                                          O
                                        R       O        OH
                           H
                                                                                  O   R
                    Celanese came out a year latter with a similar product under the trademark of Celcon. Celanese
                 circumvented DuPont’s patent on the basis of employing a copolymer variation that allowed enhanced
                 stabilization against thermal depolymerization (Equation 4.80). The copolymer has a T  of 170 C.
                                                                                             o
                                                                                      m
                                O                                            O
                                    H +                 R        O               H          (4.80)
                                           O
                                H







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