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Polycondensation Polymers                                                    131

                 4.13   POLYSULFONES

                 Polysulfones exhibit excellent thermal oxidative resistance and resistance to hydrolysis and other
                 industrial solvents and creep. The initial commercial polysulfones were synthesized by the nucleo-
                 phillic replacement of the chloride on bis(p-chlorophenyl) sulfone by the anhydrous sodium salt of
                 BPA. It became commercially available in 1966 under the trade name Udel. It exhibits a reasonably
                             o
                 high T  of 190 C.
                       g
                                R   O


                                                        O
                                                                      O
                                                                                            (4.82)
                                                                     S
                                       H C
                                        3
                                             CH 3                  O
                                                                                 R
                                                       Udel

                    Union Carbide, in 1976 made available a second-generation polysulfone under the trade name
                 of Radel. Radel was formed from the reaction of a bisphenol and bis(p-chlorophenyl) sulfone
                                                                                              o
                 (4.83). This polysulfone exhibites greater chemical/solvent resistance, a greater T  of 220 C,
                                                                                       g
                 greater oxidative stability, and good toughness in comparison to Udel.
                                                         O

                                                                       O
                                                                     S
                                                                                            (4.83)
                               R                                   O
                                   O
                                                                                  R
                                                       Radel

                    Polysulfones can also be made from the Friedel–Crafts condensation of sulfonyl chlorides.
                    Polysulfones are used for ignition components, hair dryers, cookware, and structural foams.
                 Because of their good hydrolytic stability, good mechanical properties, and high thermal endur-
                 ance, they are good candidate materials for hot water and food handling equipment, alkaline bat-
                 tery cases, surgical and laboratory equipment, life support parts, autoclavable trays, tissue culture
                 bottles, and surgical hollow shapes, and film for hot transparencies. Membranes for use in hemo-

                 dialysis, gas separation, food and beverage processing, and wastewater recovery have also been

                 produced from polysulfones. Their low flammability and smoke production, again because of their
                 tendency for polycyclic formation on thermolysis and presence of moieties that are already partially
                 oxidized, makes them useful as materials for the aircraft and automotive industries. General prop-
                 erties of PPS are given in Table 4.11.

                 4.14   POLY(ETHER ETHER KETONE) AND POLYKETONES
                 Aromatic polyketones are semicrystalline materials that contain both ketone groups generally

                 flanked by aromatic units. Many also have included within them ether moieties that allow for some
                 flexibility and better processing. They have good thermal stabilities, also well as offering good


                 mechanical properties, flame resistance, impact resistance, and resistance to the environment.





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