Page 296 - Chemical Process Equipment - Selection and Design
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260  DRYERS  AND  COOLING  TOWERS







                                                   DER













                                                                                            rfl4- VAPOR  OUTLET























                     Figure 9.11. Drum dryers for solutions and thin slurries (Bujlouuk Equip. Diu., Bluw Knox Co.). (a) Single drum dryer with dip
                     feed  and spreader.  (b) Double  drum  dryer with  splash feed.  (c) Double  drum dryer with  top  feed, vapor hood,  knives and
                     conveyor. (d) Double drum dryer with pendulum feed, enclosed for vacuum operation.


                    Single pass residence times are 0.5-3 sec, but most commercial   dryer,  but  sticky  materials  obviously  are  not.  Moreover,  since
                operations  employ some recycling of  the  product  so  that  average   attrition may be severe, fragile granules cannot be handled safely.
                 residence times are brought up  to 60sec.  Recycling also serves to   Other kinds of  dryers should be considered for materials that have
                 condition the feed if it is very wet. The spread of residence times in   substantial falling rate drying periods.
                 pneumatic dryers,  as indicated by  Figure 9.5(a), is broad,  so  feed   Pilot plant work is essential as a basis for full scale design. It
                 that has a particularly wide sue distribution may not dry uniformly.   may  be  directed  to  finding  suitable  velocities, temperatures  and
                 Recycling, however, assists uniformity, or several dryers in series or   drying times, or  it  may employ more basic approaches. The data
                 preclassification of  particle sizes may be employed.   provided  for  Example  9.8,  for  instance,  are  of  particle  size
                    Since the  contact  time  is  short,  heat-sensitive materials with   distribution, partial pressure of water in the solution, and heat and
                 good  drying  characteristics are particularly suited  to  this  kind  of   mass  transfer  coefficients.  These  data  are  sufficient  for  the





                    EXAMPLE 9.7                                     speed transmission. Each trolley top spreader has a 0.5 HP motor.
                    Description of a Drum Drying System             Each side conveyor has a 1 HP motor and discharges to a common
                 A  detergent  drying  plant  handles  86,7221b/day  of  a  slurry   belt conveyor that in turn discharges to a bucket elevator that feeds
                 containing  52%  solids  and  makes  45,9231b/day  of  product   a flaker where  the  product  is reduced  to flakes less than  0.25in.
                 containing  2%  water.  The  dryers  are  two  sets  of  steam-heated   square. Fines are removed in an air grader and recycled to the dryer
                 double  drums,  each  3.5ftdia  by  loft, with  a  total  surface  of   feed tank.
                 440 sqft. Each drum is driven with a 10 HP motor with a variable
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