Page 300 - Chemical Process Equipment - Selection and Design
P. 300

264  DRYERS AND  COOLING TOWERS
                        TABLE g.lS(continued)
                        (b) Buttner-Rosin Pneumatic Dryer
                                                          Metallic           Adipic                Coal Filter
                                                          Stearate   Starch   Acid       Fiber       Cake

                        Method of feed                     sling   sling     screw     distributor   distributor
                                                                                          1.
                        Material size                      fine     fine    -30  mesh   -3  in.    -30  mesh
                        Product rate (Ib/hr)                280    13,236    10,000      2610       67,200
                        Initial moisture (% w/w basis)      40      34        10         62.4        32
                        Final moisture (% w/w basis)        0.5     13        0.2         10          6
                        Air inlet temperature (“F)          284     302       320        752         1292
                        Air outlet temperature (“F)         130     122       149        230         212
                        Method of heating                  steam   steam     steam       oil         PF
                        Heat consumption (Btu/lb/water evaporated)   2170   1825   2400   1720       1590
                        Air recirculation                   no      no        no         no          yes
                        Material recirculation              yes     no        yes        yes         yes
                        Fan capacity (std. ft3/min)        1440    26,500    9500       12,500      27,000
                        Installed fan HP                    15      220       65         60          250
                        Product exit temperature (OF)       104     95        120        140         158
                           (Courtesy Rosin Engineering Ltd.; Williams-Gardner,  1971).


                        (c) Pennsalt-Berks  Ring Dryer
                                                           Metala   Spenta   Sewageb              Polystyrene
                                                         Stearates   Grains   Sludge   Starches     Beads
                                                           belt     back    vibratory   cascading   vibratory
                                                           feeder   mixer    feeder     rotary      feeder
                                                           rotary   rotary   rotary     valve       rotary
                                   Method of Feed          valve   valve     valve      screen      valve
                        Product rate (Ib/hr)                240     1120     4300        5000        1000
                        Initial moisture (% w/w basis)      55      80        45         35          2.0
                        Final moisture (% w/w basis)        1        5        12          10         0.2
                        Air inlet temperature  (OF)         250     500       600        300         175
                                                            150     170       170        130         115
                        Air outlet temperature  (OF)
                        Method of heating                  steam    gas       oil       steam       steam
                        Heat consumption (Btu/lb water  evaporated)   2900   1800   1750   2000      5000
                        Air recirculation                   no      no        no          no          no
                        Material recirculation              yes     yes       yes         no          no
                        Material of construction            ss      MSG       MS         MSG         ss
                        Fan capacity (std ft3/min)         3750    16,500    8250       15,000       900
                        Installed fan HP                    20      75        60          60         7.5
                           a Ring dryer application.
                           (Courtesy Pennsalt Ltd.;  Williams-Gardner,  1971).


                (d) Various Pneumatic Dryers

                                                                                                 Air/Solid
                                                   Gas                                             Ratio
                                      Tube   Tube   Rate  Gas Temp (“C)  Solid   Solid Temp (“C)  Moisture (%)   Water
                                      Dia   Height  (m3/hr)        Rate                           (m”/kg)   Evaporated
                   Material   Location   (cm)   (m)   (NTP)   In   Out   (kg/hr)   In   Out   In   Out   (NTP)   (kg/kg)   (kg/hr)
                Ammonium
                 sulphate     Japan    18    1     1100   215   76   950   38.5   63   2.75   0.28   1.2   1.5   23.5
                Sewage sludge
                 filter cake   U.S.A.   -    -     1200   700   121   2270   15   71   80   10   5.3   7.2     1590
                Coal 6 mm     U.S.A.   -     -    50,000   371   80   51,000   15   57   9   3   1 .o   1.3   4350
                Hexamethylene
                 tetramine   Germany   30   38”    3600   93   50   2500   -  48   6-10   0.08-0.15   1.4   1.9   18.1
                   ‘23  m vertical,  15 m horizontal.
                   (Nonhebel and Moss, 1971).
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