Page 110 - Electromechanical Devices and Components Illustrated Sourcebook
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72 Electromechanical Devices & Components Illustrated Sourcebook

                             Limit Switches
                                                                             Limit Switches
                                            Cam Buttons
                                                                                   Frame Plates


                                                                                       Spacers


















                                                                      Shaft Coupling
                                   Drum                       Drum
                                                                           Motor Mount
                         Frame Plates                       Cam Buttons
                                                                           Synchronous Gear Motor
                       Side View                                      Front View
                  Figure 4-105 Cam Programmable Synchronous Motor Barrel Timer






           Taking the ordinary wall timer to the other end of the spec-  and insulating tape, plastic sheeting, or heat shrink covers the
        trum is the cam programmable barrel timer. These timers can  screen. A series of brushes are constructed from brass strips
        provide very sophisticated, complex, and precise control for  and mounted so that they come in contact with the outside
        all types of industrial equipment. A typical barrel timer has a  diameter of the drum. To program the “on” cycles, holes are
        drum with a series of buttons that trip limit switches as the  cut through the insulating cover. A timer of this nature can be
        drum rotates. The drum may have fixed buttons or may carry  easily constructed to have as many on/off cycles and poles as
        an array of holes so that the buttons can be placed in any loca-  necessary for the application.
        tion that is appropriate. The drum is generally driven by a
        synchronous gear head motor. Figure 4-105 shows a cam pro-
        grammable barrel timer.                               Resistors
           An inexpensive barrel timer can be constructed as shown
        in Figure 4-106. The drum is mounted on the shaft of the gear  As is demonstrated in Ohm’s law, resistors can be used to
        motor. A fine mesh brass screen is wrapped around the drum  control voltage and current within a circuit. There are two
                                                              fundamental types of resistors, carbon and wire wound. Carbon
                                                              resistors use a measured plug of carbon for the resistive
                                     Brass Strips             element. The length and diameter of the carbon can be manip-
                                         Frame                ulated to build resistors with virtually any resistance that may
                  Pole 4                                      be desired. Wire wound resistors use a length of wire coiled
               Pole 3                                         around some type of coil form for their resistive element.
            Pole 2
         Pole 1                                               Both of these types of resistors are available in a wide variety
                                                              sizes and configurations which are appropriate for virtually
         Insulating                                           any application.
          Block
                                                                 Figure 4-107 shows a sectional view of a typical carbon
                                               Synchronous
           Drum
                                              Gear Head Motor  resistor. The electrodes are impeded into the carbon plug and
                                                              the assembly is encased into a plastic housing. These are very
                                       Cutouts
                                                              inexpensive items and are readily available.
                                     Insulating Covers
                                Brass Screens                    The values of smaller-size resistors are generally identified
         Figure 4-106 Four-Pole, Brush Contact Programmable Barrel  with a four- or five- band color coding system. The color code
         Timer                                                system will clearly indicate the ohm rating of the resistor and
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