Page 290 - Electromechanical Devices and Components Illustrated Sourcebook
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252 Electromechanical Devices & Components Illustrated Sourcebook

                                           Mounting Nut
                                                                                              Disk
                                                                                                Nonreflective Surface
              Shaft                        Housing
                                                                                               Opto Array

                                                                                                  Output Connector
                                                                                               Channels
                                                                                                Reflective Paint
                                   Output Connector
                                                                                           Hub
              Figure 15-10 Digital Potentiometer
                                                               Figure 15-12 Painted Disk with Reflective Opto Limit Array


        tracts and outputs a base two signal corresponding to the rota-
        tional position of the shaft. Digital potentiometers have  Drum                         Hub
        become very popular in consumer and industrial electronics.
        They are also quite useful as a shaft resolver and can be
        applied to a variety of motion control applications.                                           Opto Array
           A simple purpose built shaft position indicator can be built by
        drilling small holes in an opaque disk, as shown in Figure 15-11.
                                                                                                        Output
        An array of opto-sensors is positioned at the surface of the
                                                                                                        Connector
        disk and a light source is mounted on the opposite side. The
        number of channels and location of the holes can be deter-
        mined for the specific project at hand.
                                                                                               Nonreflective Surface
                                                                                     Reflective Paint
                                                              Figure 15-13 Painted Drum with Reflective Opto Limit Array
                                         Opaque Disk


                                          Opto Array             Drum resolvers with brush sets can be easily constructed,
                                                              as shown in Figure 15-14.  This resolver is similar in con-
                                                              struction to the drum timer shown in Chapter 4. For low-
                                             Output Connector
                                                              speed, low-performance applications, such as industrial
                                          Channels            equipment, these types of encoders can provide a simple and
                                                              reliable solution to position indication.
                                           Through Holes
                                      Hub
                                                                                                    Brass Strips
        Figure 15-11 Perforated Disk with Opto Limit Sets                                                Frame
                                                                              Pole 4
                                                                          Pole 3
                                                                       Pole 2
                                                                    Pole 1
           A similar position indicator can be built using reflective
                                                                Insulating
        opto sets, as shown in Figure 15-12. In this case the disk is  Block
        painted with a nonreflective coating. Reflective dots or lines
        are added as necessary.
           In applications that cannot support a disk-type resolver, a  Drive Shaft
        barrel or drum-type arrangement can be configured. Figure
                                                                                                      Cutouts
        15-13 shows a drum-configured resolver. The outside diame-
        ter of the drum can be painted as described in the previous                                Insulating Covers
                                                                                              Brass Screens
        Chapter 14, or can be applied as a tape. The latter being a very
                                                                                           Drum
        convenient method if programming changes must be made
        from time-to-time.                                     Figure 15-14 Drum with Brush Sets
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