Page 294 - Electromechanical Devices and Components Illustrated Sourcebook
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256 Electromechanical Devices & Components Illustrated Sourcebook

                       Primary                                              Fixed Mount
                                          Secondary B
              Secondary A
                                                Moving Core
          Coil Form                                                                                    Inner Plate
                                                                   Potentiometer
                                                                         Shaft
                                                               Coiled Bimetal Strip
                                                                                                       Lock Screw
                                                                                +
                                                                 Calibration Scale
                                                                                 0
                                           Output
                                                                    Base Plate     −
                  Input
          Figure 15-28 Linear variable Differential Transformer                  Terminals
                                                               Figure 15-30 Bimetal Strip Temperature Transducer


        Temperature Sensors
                                                                                         Pivot
        Temperature sensors generally fall into three different cate-                      Preload Spring
                                                                Diaphragm Housing              Lock Nut
        gories, bimetal strips, bulb-type, and thermocouples. Bimetal
        strip sensors are the most common, being used in most                                   Set Point Adjustment
                                                               Capillary
        adjustable thermostats and temperature controllers. The most                         Lever Arm
                                                                Tube
        common example of a bimetal strip unit is found in an ordi-
                                                                                              Limit Switch
        nary home thermostat.
           Figure 15-29 shows a bimetal strip thermostat with a dou-
        ble throw mercury switch.  The trip temperature is set by                       Base Plate
        adjusting the pointer to the desired setting on the reference
                                                                      Bulb
        scale. If the temperature rises, the mercury switch closes in
        one position and if the temperature drops, the switch closes in
        the opposite position.                                 Figure 15-31 Bulb-Type Thermostat



        Reference Scale    Degrees F
                           10                                 bulb, capillary tube, and diaphragm housing are filled with a
                         0   20 30 40 50
                       −10                                    fluid with a high thermal expansion rate. As the temperature of
                     −20            60
             Pointer                                          the bulb increases, the fluid expands and forces the diaphragm
                                                              to extend. The set point is adjusted by tensioning the preload
         Adjustable Knob
                                                              spring, which counters the movement of the diaphragm,
                                                 Terminals
                                                                 Figure 15-32 shows a bulb-type temperature transducer.
           Coiled Bi-
           Metal Strip                                        The bulb and capillary tube feed a bellows set. As the fluid
                                               Flexible Cable
           Actuation
            Angle
                                  Mercury Switch                                  Bellows
             Switch Mount
        Figure 15-29 Adjustable Bimetal Strip Thermostat             Bellows Housing
                                                                                                    Pivot
                                                                                                    Lever Arm
           A bimetal strip temperature transducer, as shown in  Capillary
        Figure 15-30, is configured by fixing the outer end of a coiled  Tube                         Return Spring
        element to a base plate and allowing the inner end to rotate the
        shaft of a potentiometer. The potentiometer is mounted to the
        center of a secondary base plate whose position can be
        adjusted in reference to the outer base plate. To calibrate the                              Linear
                                                                                                     Potentiometer
        transducer, the inner plates are rotated against one another
        until the output voltage matches the current temperature con-                          Base Plate
                                                                      Bulb
        dition. The output of the potentiometer can drive either a volt-
        age divider or a Wheatstone bridge.
           Bulb-type temperature thermostats, as shown in Figure 15-31,
        operate in reference to the expansion of a captured fluid. The  Figure 15-32 Bulb-Type Temperature Transducer
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