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Chapter 4  Electrical Controls 61




                      Motor Starter
                        (Main)                     MOTOR
                                                                                          Power
                                            RESET  220/240 VAC COIL                    (240/480 VAC)
                                                  CONTROLLER
                                                                                  Control
                                                                                Transformer
                                                                  460/480 VAC
                                            CONTACTOR
                          Delta             20 HP / 30 AMP
                        Contactor           24 VAC COIL                                     On/Off
                                                             115/120 VAC
                                                                                            Switch
                                                                                            On/Off
                                                                                            Lamp
                                            CONTACTOR
                          Wye               20 HP / 30 AMP
                        Contactor           24 VAC COIL        .4  .5  .6
                                                               .3  .7
                                                               .2  .8
                                                               .1  .9
                                                               0  1               Chassis Ground
                                                               Seconds
                                                                                Delay On Relay



                                                                      Enclosure
                                                               Internal Panel





                                       Motor
                      Figure 4-73 Delta/Wye Motor Controller





        When the motor is turned on, the starter connects the motor in
        a Wye configuration which will produce lower torque charac-      Main Contactor   Element Fuses
        teristics. After a predetermined period of time, the Wye con-  Main Fuses      Element
                                                                  Primary             Contactors
        tactor opens and the Delta contactor closes. The controller  Disconnect
        remains in a delta configuration until the motor is restarted.  240/480 VAC                        Element 1
                                                              Three Phase
        Figures 4-72 and 4-73 show a basic Delta/Wye motor starter
                                                                                   C          C
        configuration.
                                                                                              L     Indicator Lamps
           Large three-phase resistive furnaces are typically controlled
        with contactors such as those shown in Figures 4-74 and 4-75.                                     Element 2
        These furnaces use arrays of heating elements that are inde-
                                                                                              C
        pendently switched via contactors. The control circuit for the
        contactors is typically connected to a sector thermostat as                           L
        shown in the schematic.                                                                           Element 3

                                                                                              C
        Relays                                                                                L

        Relays are similar to contactors, except that they are generally  Sector Thermostat               Element 4
        designed to emulate higher-level switch functions. Relays are
                                                                                              C
        normally multipole, double throw devices and are usually
                                                                                              L
        designed for low-current switching. Relays are used exten-
                                                                                 Power Switch
        sively for control applications and are found in nearly every
        electromechanical appliance manufactured.                            Control Circuit Fuse
                                                                         Control Transformer
           Figure 4-76 shows a single-pole, double throw knife        Transformer Fuses
        switch relay.  Take particular notice of its similarity to the  Figure 4-74 Electric Furnace Controller Schematic
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