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               258                                                                                       Bioreactors





































                     FIGURE 16 Hollow fiber membrane bioreactor.

               III. CONSIDERATIONS FOR
                   BIOREACTOR DESIGN
                                                                 FIGURE 18 A typical submerged culture fermenter: (1) reactor
               A. General Features                               vessel; (2) jacket; (3) insulation; (4) protective shroud; (5) inocu-
                                                                 lum connection; (6) ports for pH, temperature, and dissolved oxy-
               All bioreactors for monoseptic submerged culture have  gen sensors; (7) agitator; (8) gas sparger; (9) mechanical seals;
               certain common features, as shown in Fig. 18. The reactor  (10) reducing gearbox; (11) motor; (12) harvest nozzle; (13) jacket
                                                                 connections; (14) sample valve with steam connection; (15) sight
               vessel is provided with side ports for pH, temperature, and
                                                                 glass; (16) connections for acid, alkali, and antifoam agents; (17)
               dissolved oxygen sensors. Retractable sensors that can be
                                                                 air inlet; (18) removable top; (19) medium feed nozzle; (20) air
               replaced during operation are used commonly. Connec-  exhaust nozzle (connects to condenser, not shown); (21) instru-
               tions for acid and alkali (for pH control), antifoam agents,  mentation ports for foam sensor, pressure gauge, and other de-
                                                                 vices; (22) centrifugal foam breaker; (23) sight glass with light (not
                                                                 shown) and steam connection; (24) rupture disc nozzle.

                                                                 and inoculum are located above the broth level in the re-
                                                                 actor vessel. The liquid level can be easily seen through a
                                                                 vertical sight glass located on the vessel’s side (Fig. 18).
                                                                 A second sight glass is located on the top of the vessel
                                                                 and an externally mounted light can be used to illuminate
                                                                 the inside of the bioreactor. The sight glass on top can be
                                                                 internally cleaned by a jet of steam condensate. The vessel
                                                                 may be placed on a load cell to obtain a better indication
                                                                 of the amount of material it contains.
                                                                   When mechanical agitation is used, either a top or bot-
                                                                 tom entering agitator may be employed. The bottom entry
                                                                 design is more common and it permits the use of a shorter
                       FIGURE 17 Spiral membrane bioreactor.     agitator shaft, often eliminating the need for support
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