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               308                                                                         Membranes, Synthetic, Applications


                     TABLE VI  Guidelines for Membrane Selection in Gas-Vapor Separations (Baker et al., 1998)
                                                     Gas-selective membrane        Vapor-selective membrane
                     Configuration                                             C 3 H 8 /N 2          N 2
                                               C 3 H 8 /N 2         C 3 H 8

                                                             N 2                           C 3 H 8
                     Membrane                  Rigid, glassy, amorphous (e.g., polysulfone)  Soft, rubbery (e.g., silicone rubber)
                     Typical nitrogen permeation flux  1–10                    100–1000
                                    2
                             3
                       (10 −6  cm (STP)/cm sec cm Hg)
                     Typical separations       H 2 /N 2 , O 2 /N 2 , CO 2 /CH 4  Volatile organic compounds/air, C 3 H 8 /N 2
               to the reactor. Conversely, using a membrane more perme-  librium. However, if the liquid is bound by a nonporous
               able to the inert gas can yield a reactant stream at pressure,  membrane, then the rate of vaporization of each compo-
               reducing or eliminating the need for recompression dur-  nent is limited by the permeability of the membrane. This
               ing recycle. Some general guidelines required for practical  membrane-mediated evaporation process is referred to as
               application of these two strategies are given in Table VI  pervaporation. By providing a partial vacuum or by circu-
               (Baker et al., 1998). Attractive applications have been im-  lating a noncondensing sweep gas on the downstream side
               plemented for recovering unreacted monomers from poly-  of the membrane, as shown in Fig. 23, permeate vapor is
               merization plants—for example, vinyl chloride monomer  continuously withdrawn and optionally condensed as liq-
               from  a  polyvinyl  chloride  plant,  as  shown  in  Fig.  21,  uid. Here, the composition of the permeate is governed by
               and olefin mixtures from polyethylene and polypropylene  both the feed composition and the permselectivity of the
               plants Fig. 22. (Baker et al., 2000). Both of these practi-  membrane. Pervaporation may therefore be thought of as
               cal cases rely upon existing materials that preferentially  membrane-mediated evaporation.
               pass the organic vapor, and no real examples of commer-  Pervaporation is superior to reverse osmosis for sepa-
               cially viable gas- vs vapor-selective membranes have been  rating organic–organic mixtures because of the very high
               reported yet.                                     osmotic pressures associated with such systems, for which
                                                                 the net driving force [
p − 
π] is unacceptably low for
                                                                 any realistic pumping pressure. In contrast, pervaporation
                                                                 may be operated using relatively modest pressures for cre-
               IV.  VAPOR–LIQUID SEPARATIONS
                                                                 ating a vacuum on the downstream side of the membrane,
                                                                 relying on the large drop in activity between the liquid and
               A.  Pervaporation
                                                                 vapor phases of the permeant as the primary driving force.
               When a liquid mixture evaporates freely, the vapor-phase  The pervaporation separation factor, β pervap , simply
               composition is governed solely by thermodynamic equi-  equals the product of the evaporation (distillation)























                      FIGURE 21  Membrane-based vinyl chloride monomer (VCM) recovery system in a PVC polymerization plant. (Mem-
                      brane Technology and Research, Inc.) [From Baker, R. W., et al. (2000, December). Chem. Eng. Prog. pp. 51–57.]
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