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Extrude and Revolve Features                                                                                                                               Engineering Design with SOLIDWORKS® 2018













                                                Injection Molded Process




                                                                                                                                                                                                                                                                              Plastic                            .. , ... _




                                                Lee Plastics of Sterling, MA, is a precision                                                                                                                                                                        µ         Resin  -~'\'"'""· · ·: .... : '·
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                                                injection molding company. Through the                                                                                                                                    -                               I                                                            ,  ~.
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                                                World Wide Web (www.leeplastics.com),
                                                                                                                                                                                                                         -                                                                         •    •


                                                review the injection molded



                                                manufacturing process.









                                                The injection molding process is as



                                                follows:






                                                                                                                                                                                                                   Plate A  -                                              Plate B

                                                An operator pours the plastic resin, in the




                                                form of small dry pellets, into a hopper.
                                                                                                                                                                                                                                                                                           Hopper                    •  ·•'·
                                                                                                                                                                                                                                                                                                                              -
                                                                                                                                                                                                                                                                                                                               •
                                                The hopper feeds a large augur screw.                                                                                                                                                                                  µ                                             ~ ,....  . ..  •
                                                                                                                                                                                                                                                                                                                       ~·  .  ...
                                                                                                                                                                                                                                                                                                                           •
                                                                                                                                                                                                                                                       ,                                                            .  -~ ,
                                                                                                                                                                                                                                                        ..I...
                                                                                                                                                                                                                                                                                                                         ..,.._
                                                The screw pushes the pellets forward into                                                                                                                                    ...                            ',                                                          -·


                                                a heated chamber. The resin melts and                                                                                                                                                                        I                                                  ••  l   ·~ ,i_
                                                                                                                                                                                                                                                                                                                             •
                                                                                                                                                                                                                             ...                                                                •  . . '    ~  -  --  • 1  ••        I
                                                accumulates into the front of the screw.

                                                                                                                                                                                                                                                       y>
                                                                                                                                                                                                                                                                       -




                                                At high pressure, the screw pushes the



                                                molten plastic through a nozzle, to the gate




                                                and into a closed mold (Plates A &  B).




                                                Plates A and Bare the machined plates



                                                that you will design in this project.






                                                                                                                                                                                                                                                                                                                    . ... --..

                                                The plastic fills the part cavities through a                                                                                                                                                                                                                       Jt  \ •  -
                                                                                                                                                                                                                                                                                                                               ••
                                                                                                                                                                                                                                                                                                                       .. =-... .. .
                                                                                                                                                                                                                                                                                                                       .-...
                                                narrow channel called a gate.                                                                                                                                                                                                                                        ;>,I'... . .
                                                                                                                                                                                                                                                                                                                           ••






                                                The plastic cools and forms a solid in the                                                                                                                                                                                                           •




                                                mold cavity. The mold opens ( along the                                                                                                                                                                                               Screw



                                                parting line), and an ejection pin pushes




                                                the plastic part out of the mold into a slide.
























                                                                                                                                                                                                                                                                                                                       ..~ ...

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                                                                                                                                                                                                                                                                                                                        .       .
                                                                                                                                                                                                                                                                                                                            -·· .











































                                                                                                                                                                                                       Injection Molded Process



                                                                                                                                                                                                      (Courtesy of Lee Plastics, Inc.)






















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