Page 49 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer

Be st Practice 1 .14 Project Best Practices

Shop test checklist

1. Scope

Appropriate industry specs included (ANSI, API, NEMA, etc.)
In-house and/or E&C specs included
Project specific requirements
, Performance test , All rotors , One rotor
, Test (equivalent) conditions
, Field (actual) conditions
, Mechanical test , All rotors , One rotor
, Test (equivalent) conditions
, Field (actual) conditions
, Unit test of all equipment (string test)
, No load , Includes auxiliary systems
, Full load , Does not include auxiliary systems
, Use of job couplings and coupling guards
, Testing of instrumentation, control and protection devices
, Auxiliary system test
, Lure oil , Test press , Full press
, Control oil , Test press , Full press
, Seal oil , Test press , Full press
, Seal gas , Test press , Full press
, Fuel , Test press , Full press
, Flow measurement required
, Time base recording of transient events required
, Use of all special tools during test (rotor, removal, coupling,
etc.)
, Shop test attendance (includes assembly and disassembly)
, Site reliability , Site maintenance , Site operations
, Review of instruction book during shop test visit
, Test agenda requirements
, Mutually agreed limits for each measured parameter
, Issue for approval 2 months prior to contract test date

2. Pre-test meeting agenda

Meet with test department prior to test to:
, Confirm test agenda requirements
, Confirm all test parameters have mutually agreed established
limits
, Review all instrument calibration procedures
, Review test set-up drawing
, Review data calculation (data reduction) methods
, Define work scopes for site personnel (assembly and
disassembly witness, video or still frame pictures, etc.)
, Confirm assigned vendor service engineers will be in
attendance for:
, Assembly
, Disassembly
, Test

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