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270                            Fundamentals of Water Treatment Unit Processes: Physical, Chemical, and Biological



            10.4.2.4.1  Geometry                               lished, e.g., its P vs. R curve, as seen in Figure 10.15, was
            Mixing tanks are usually circular or square in plan view. The  based on literally hundreds of data points and the system has
            proportions for a circular tank (Oldshue, 1983, p. 12; McCabe  been used often in practice.
            et al. 1993, p. 241) are H=T ¼ 1 (water depth, H, to tank  The Rushton basin is scaled to fit the situation at hand and
            diameter, T ). A recommended impeller diameter is 0.5T <  is based on the volume of the basin, i.e., V ¼ Qu, with deten-
            D(impeller) < 0.8T (McCabe et al., 1993). If H=T ¼ 1, the  tion time, u, specified to be the same for model and prototype.
                                                                                                  2
            optimum impeller placement for blending is at 0.5H.  With Q given, and since H ¼ T, then T(pT =4) ¼ V, yielding
                                                               the dimensions H and T. Since D(impeller) ¼ T=3, then the
            10.4.2.4.2  Baffles                                 other dimensions, may be calculated. As noted, however, in
            A circular or square tank with impeller shaft in the center and  Section 10.3.3.5, geometric scale-up does not result in both
            oriented vertically and without baffles will cause the whole  dynamic and kinematic similarity.
            fluid mass to ‘‘swirl,’’ creating a vortex. With baffles, the
            rotation of the fluid mass will be reduced and the vortex
                                                               10.4.2.6  In-Line Mixers
            may be eliminated. The general guideline baffle width, J, for
                                                               An ‘‘in-line’’ mixer (one of several types of ‘‘flash’’ mixers)
            a tank with six baffles, is, J, T=12   J   T=10 (Oldshue, 1983,
                                                               consists of an impeller located in a pipe; Figure 10.16b is an
            p. 17). If the baffles do not reach the bottom of the tank, then
                                                               example. As seen, the impeller is open to the raw-water flow
            solids accumulation in the tank bottom may be reduced. For a
                                                               of the pipe. A key feature is that there is not a confining
            square tank, the same sizing guidelines apply except only four
                                                               geometry and the raw-water flow passes across the impellers
            baffles are used. Another approach is to set the shaft of the
                                                               just once. The flow pattern is that of pipe flow, i.e., straight
            impeller at some location other than the center, or by tilting
                                                               lines parallel to the pipe, distorted by the superimposed cir-
            the axis of the pump at some angle to the vertical.
                                                               culation pattern of the impeller.
            10.4.2.4.3  Draft Tubes                               As with back-mix reactors, numerous configurations exist
            Figure 10.2a is a schematic drawing of a draft tube system. As  for in-line mixing. Figure 10.16b, illustrates a case in which
            a rule, a draft tube is used with a marine impeller and helps to  two ‘‘mixed-flow’’ impellers (300 mm, 12 in. diameter) each
            control the direction and velocity of the flow (McCabe et al.,  cause flow both outward and toward the center of a 910 mm
            1993, p. 241).                                     (36 in.) diameter pipe; the two tubes entering from the side are
                                                               for a neat alum solution and=or a polymer, respectively. The
            10.4.2.5  Rushton System                           advective flow for the top impeller is down and is up for the
            A particular impeller–basin combination used by Rushton  bottom impeller. The two advective flows meet halfway
            et al. (1950a,b) to develop similitude relations was later des-  between the two impellers with a resulting turbulence and in
            ignated a ‘‘Rushton basin,’’ which became a quasi-standard  which the two chemicals are mixed with the raw-water flow.
            for comparing with other mixing systems. Its proportions are  Further mixing occurs by hydraulic dispersion within the pipe.
            given in the glossary. The Rushton system is used often as a  Table 10.9 lists some 12 ‘‘flash-mix’’ installations compiled
            default design since its performance has been well estab-  by Kawamura (2000, p. 309) that give plant flow, number of


                   TABLE 10.9
                   Impeller–Basin Flash-Mix Installations
                                                 Flow             Power=Unit  Total Power  Power=Unit of Flow
                                                            No.
                   Plant       Place   State  (mgd)  (mL=day)  Units  (hp)  (kw)  (hp)  (kw)  (hp=mgd)  (kw=mL day)
                   Behner    Pasadena   CA     7.5    28     1    10     7    10    7    1.33      0.26
                   Davenport  Davenport  IA   15      57     2     7.5   6    15   11    1.00      0.20
                   Badger    San Diguito  CA  27     102     2    10     7    20   15    0.74      0.15
                   Stanton   Stanton    DE    30     114     4    20     15   80   60    2.67      0.53
                   LartonWTP  Fairfax   VA    40     151     2    25     19   50   37    1.25      0.25
                   Helix     Helix      CA    67     254     1    50     37   50   37    0.75      0.15
                   Jersey    Jersey City  NJ  80     303     3    15     11   45   34    0.56      0.11
                   Bridgeport  Bridgeport  CT  100   379     6     7.5   6    45   34    0.45      0.09
                   La Mesa   Manila          200     757     3    40     30  120   89    0.60      0.12
                   Foothills  Denver    CO   250     946     4     5     4    20   15    0.08      0.02
                   Aqueduct  Los Angeles  CA  600    2271    8    100    75  800   597   1.33      0.26
                   Guarau    Sao Paulo       750     2839    2    150   112  300   224   0.40      0.08
                   Average                                                               0.93      0.18

                   Source: Kawamura, S., Aqua—J. Int. Water Assoc., 49(6), 309, 2000.
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