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Adsorption                                                                                       479



            breakthrough curve for Run #QUPR is seen to emerge at
            about t   32 h with midpoint at about t   39 h.         BOX 15.3  MODELING: MATHEMATICAL
              The breakthrough curve may, in fact, be ‘‘mapped’’ from         VERSUS PHYSICAL
            the wave front, i.e., by the chain rule (see any text on differ-
                                                                  Mathematical modeling of packed-bed reactors has not
            ential equations), i.e.,
                                                                  been applied often (i.e., directly to design) for several
                               dC   qC qZ                         reasons: (1) the variables in the model—especially the
                                                       (15:40)    kinetic ones—require extensive laboratory testing to
                                  ¼
                               dt   qZ qt

                                                                  determine; (2) the model must be in the form of a
            and, for a given position on the wave front,          computer algorithm to execute, e.g., Fortran; (3) a
                                                                  high-speed computer is required to run the program;
                                      qZ                          (4) the model is complex. The main limiting factor,
                                                       (15:41)
                                      qt                          however, is the extensive laboratory effort required to
                                 v wf ¼
                                                                  generate the needed kinetic coefficients and then to
            where v wf is the velocity of wave front (m=s).
                                                                  analyze the results. A final limitation, that warrants
              Therefore,
                                                                  special mention, is that the general model described is
                                                                  for a single adsorbate, whereas most real situations
                               dC       qC
                                                       (15:42)    involve a mixture of adsorbates.
                               dt       qZ
                                 ¼ v wf
                                                                    A physical model, i.e., a pilot plant, essentially
            Equation 15.42 shows the relationship between the break-  ‘‘short circuits’’ the difficulties of mathematical model-
                                  and the wave front, C(Z) t ; from  ing by empirically ‘‘integrating’’ the effects of inde-
            through curve, C(t) Z ¼ Z max
            this the breakthrough curve for Run #QUPR, shown in   pendent variables in terms of C(Z) t profiles or,
            Figure 15.16b, may be mapped from the wave front, shown  alternatively, of ‘‘breakthrough’’ curves, i.e., C(t) Z ¼ Z max .
            in Figure 15.16a. In other words, the emergence of the wave  In addition, the physical model may incorporate vari-
            front from the column defines the breakthrough curve (see, for  ables that were not anticipated in mathematical model-
            example, Vagliasindi and Hendricks, 1992).            ing. Biological growths are an example of the latter.
                                                                  i.e., the extent and the effect of biological growth.
            15.2.3.4.4  Solid-Phase Adsorbate Concentration       Competitive effects, e.g., of two or more adsorbates or
                                                                  background organic matter, are integrated as well. Two
                       Profile, X(Z) t
            Uptake to the solid phase is given as                 scales of physical models are (1) pilot plant, and
                                                                  (2) demonstration (discussed in subsequent sections).
                                                                  Due to slow particle uptake rate in some situations,
                                        dX
                                               Dt      (15:43)    physical modeling could require several weeks or
                                        dt
                         X Z,rþDt ¼ X Z, t þ
                                           Z, t                   months of operation.
                                                                    While not practical for direct application in design or
            which is the same as Equation 15.39. As the adsorbent
                                                                  operation, a mathematical model has other kinds of
            becomes ‘‘saturated’’ with adsorbent at the higher levels of
                                                                  utility: (1) scenarios may be imposed to examine the
            the column, the solid-phase ‘‘wave front’’ translates down-
                                                                  trends caused by different variables; (2) the model helps
            stream in the same fashion as the C(Z) t profile. Figure 15.17
                                                                  to plan pilot plant experiments.
                  1.0
                                           DFTM-Solid phase
                                                               shows the computed solid phase X(Z) t profile for Run
                                                               #DFTM, which plots synoptically with the C(Z) t profile of
                  0.8
                                                               Figure 15.15a, thus establishing that the latter reflects the
                                                130 h
                                                               former and may be used to monitor the occurrence of satur-
                  0.6                                          ation of the adsorbent media (Box 15.3).
                χ/χ*
                  0.4           50 60
                              40                               15.2.4 RATIONAL DESIGN
                            30                                 Two approaches to rational design, i.e., in terms of sizing an
                  0.2      20
                          10 h                                 adsorbate reactor column, are (1) to solve the mass balance
                                                               mathematical model, and (2) to size the column based on the
                  0.0                                          wave-front velocity, v wf . The main design outcomes sought
                    0        50      100       150      200
                                                               are the length of the wave front and the position of the
                                   Z (cm)
                                                               wave front at any given time. When the breakthrough con-
            FIGURE 15.17 Solid-phase adsorbate concentration profile  centration reaches the end of the reactor column, i.e., at time,
                                            2
            (C 0 ¼ 200, HLR ¼ 56 cm=min, A ¼ 11.43 cm ).       t(breakthrough), this is the duration of the run. Subtracting
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