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Membrane Processes                                                                               543



                              ST microscope  Scanning electron microscope  Optical microscope  Visible to naked eye
                              Ionic range   Molecular range  Macro molecular range Micro particle range  Macro particle range

                 Micrometers         0.001       0.01        0.1        1.0        10         100        1000
                 Angstroms    1        10        100         1000        10 4       10 5        10 6      10 7

                 Molecular wt.    100  200  1,000  10,000  20,000  100,000  500,000

                                  Aqueous salt                                 Giardia cyst
                                                     Virus                 Bacteria
                   Relative
                                Metal ion
                   size of
                  common                                                   Cryptosporidum oocyst
                  materials
                                      Sugar
                            Atomic radius

                                                                                       Depth-filtration
                  Processes  Reverse osmosis      Ultra-filtration
                    for                                                       Diatomite-filtration
                  separation           Nano-filtration        Micro-filtration
                          –6
                                           –4
                Notes:  1 μ = 10  m;  1 Å =10 –10  m = 10  μm
            FIGURE 17.5  Membrane types compared with scales for pore sizes and particles. (Adapted from chart by General Electric Company, The
            Filtration Spectrum, General Electric Company, Minnetonka, MN, 1993. With permission.)


            As seen, the different membrane types encompass a range of  17.1.5.1  Microporous Membranes
            pore sizes and operating pressures. The MF membranes  The left branch of Figure 17.6 shows a microporous
            remove particles >1 mm and have the lowest operating pres-  membrane, which is either isotropic (uniform pore size)
            sure, while the RO membranes may remove ions and have  or anisotropic (pores increase in size with depth from the
            the highest operating pressures. Figure 17.5 shows membrane  active filtration surface). MF membranes are microporous in
            pore sizes against a seven-log scale and also shows size ranges  structure.
            for ions, molecules, viruses, and bacteria.
                                                               17.1.5.2  Asymmetric Membranes
                                                               The right branch of Figure 17.6 shows asymmetric mem-
            17.1.4 MEMBRANE MATERIALS
                                                               branes that are characterized by a thin-film layer on the
            Table 17.3 lists membrane materials and their applications;  surface of a microporous support. As shown, the latter may
            the listing also illustrates the wide variety of materials. Of  be either isotropic or anisotropic. UF, NF, and RO are usually
            these materials, CA, polyamide, PS, polyvinylidene, and  asymmetric membranes.
            polytetrafluorethylene are the most common (Cheryan,
            1986). All of the materials listed are synthetic organic poly-  17.1.5.2.1  Composite Membranes
            mers. CA was one of the first membrane materials developed
                                                               Another type of asymmetric membrane is the composite
            and may tolerate  2mg=L of chlorine. Most polymer-based
                                                               membrane. While the standard asymmetric membrane is
            membranes are, however, unable to treat chlorinated water.
                                                               manufactured in a one-step process (annealing of a micropor-
            Inorganic ceramic membranes (not listed) include various
                                                               ous membrane), the composite membrane requires a two-step
            metal oxides, for example, aluminum (g-Al 2 O 3 , a-Al 2 O 3 ),
                                                               procedure. The first step is the preparation of a suitable
            silicon (SiO 2 ), cerium (CeO 2 ), titanium (TiO 2 ), and zirconium
                                                               microporous support. The second step is the preparation
            (ZrO 2 ), which are proprietary and are used mostly for MF.
                                                               of the dense-film layer (selective layer) and its lamination
                                                               to the surface of the microporous support. Figure 17.7a
                                                               illustrates the lamination step. Figure 17.7b shows an
            17.1.5 MEMBRANE STRUCTURE
                                                               example of an asymmetric composite membrane cross section
            Membranes are categorized also by pore geometries into  as seen by a scanning electron microscope. A PS surface layer
            either microporous or asymmetric membranes. Figure 17.6  is seen as a distinct layer on top of a polyester microporous
            illustrates the further breakdown of these categories (from  support. The film layer controls the kinds of substances
            Champlin, 1996, p. 8).                             removed.
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