Page 213 - Improving Machinery Reliability
P. 213

184   Improving Machinery Reliability


















                                     GEAR  HARONESS ~  H~NIMUM ann   GEAR  HARDNESS  ~  ROCKWELL  C
                                                                                  om
                            VALUES  ARE  10 BE  TnKEIl  FROM  THE  ABOVE  CURVE  fOR  THE  MINIMUM  HARDIIESS  SPEClflED  FOR  IHE  GEAR
                            VALUES  FOR  SUGGLSTEO  GEAR  AND PlNlOH  HARDNESS  COMBINATIONS  ARC  1ABULAlLO  BELOW  FOR  CONVENIENCL
                            PIMON  AN0  GEAR  MAY  BE  THE  S4ME  HARDNESS  WHEN  THE  GE4R  RATIO  IS  I5 OR  LESS   ow
                                                                                  2
                                                                                  2

                                         MATERIALS  FACTOR  FOR  STEEL- (:;S  -


                     Figure 3-74.  Materials factors for surface durability rating of  helical and herringbone
                     gears for high-speed gear units. (Courtesy  AGMA, No. 421.06.)


                                                 Table 3-17
                                             Overload Factor, C,*

                                                    Characteristic of Driven Load

                     Characteristic
                       of Driver        Uniform        Moderate Shock       Heavy Shock
                      Uniform load        1 .oo             1.25             1.75 und up
                      Light shock         I .25              1.50            2.00 and up
                      Medium shock        1 SO               I .I5           2.25 and up
                     *Source: AGMA. By permission.


                          commonly used values of C,  ranged from 1.0 to 0.5 and lower. The minimum
                          value of C,  would derate gear life by about 440 times.
                          Tooth-spacing accuracy exerts the greatest influence on C,.  For AGMA Quali-
                          ty  12 and very low stiffness and inertia, C,  could approach 1 .O.
                       C,: The size factor allows for gear and gear-tooth size, tooth-contact pattern, and
                          reliability  of  material  heat  treatment.  Generally, this  factor is  taken  as  1,
                          although it may reach about 1.25 when all influencing conditions are unfavor-
                          able. A value of 1.25 would derate gear life about 7 times.
   208   209   210   211   212   213   214   215   216   217   218